Precision casting process of large casting

A technology of precision casting and large castings, applied in the field of metal casting, can solve the problems of non-normal operation, low precision, poor surface quality of castings, etc., and achieve the effect of improving quality, good strength, and improving surface accuracy

Active Publication Date: 2014-07-16
SANMING CITY YIJUN MACHINERY FOUNDRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this process is generally applied to casting small castings less than 150Kg. For large castings larger than 150Kg, due to the large size and volume of the casting, the strength of the shell mold cannot be guaranteed, and the quality of the casting is difficult to obtain. Therefore, it is generally difficult for large c

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0043] A precision casting process for large castings, comprising the following steps:

[0044] (1) Wax mold preparation: use low-temperature wax and mechanical wax injection technology to make a wax mold that is consistent with the casting and includes an insulation riser.

[0045] (2) Repair the wax model, and use the wax blank cleaning agent to clean the wax model.

[0046] (3), making shell mold sand mold on the wax mold that step (2) makes: this step comprises the following steps:

[0047] A. At the position where the insulation riser is placed on the wax model, cover the surface where the insulation riser is placed with a piece of iron with a blade to prevent the surface from being polluted;

[0048] B. Apply the first surface layer on the surface of the wax model:

[0049] First, dip-coat the slurry prepared with zirconium powder and silica sol binder on the surface of the wax pattern, and the viscosity of the slurry is 35-40 seconds;

[0050] Then, use 120 mesh zirc...

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PUM

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Abstract

The invention discloses a precision casting process of a large casting. The precision casting process comprises the following steps: preparing a wax mold, and finishing; preparing a shell mold sand mold; dewaxing; roasting a shell mold; fabricating the sand mold; venting; casting to obtain the casting. Respective advantages of precision casting and sand casting processes are combined, and the precision casting technique of the large casting is achieved. The shell mold disclosed by the invention is steeped and adhered by slurry which is specially prepared for a plurality of times, is subjected to manual sand floating, and is subjected to segmented heating roasting, and a high-strength shell mold is formed, so as to achieve the strength requirements of casting the large casting. Mixed sand with alkaline phenolic resin is injected into a sand box, so that the precision casting process is relatively good in strength and relatively stable, the surface accuracy of the casting can be further improved, and the quality of the casting is improved.

Description

technical field [0001] The invention relates to a metal casting method, in particular to a precision casting process for large castings. Background technique [0002] At present, the commonly used precision casting method usually obtains castings from mold making, wax mold making, shell mold making, roasting, and pouring metal. However, this process is generally applied to casting small castings less than 150Kg. For large castings larger than 150Kg, due to the large size and volume of the casting, the strength of the shell mold cannot be guaranteed, and the quality of the casting is difficult to obtain. Therefore, it is generally difficult for large castings to achieve precision casting or to achieve precision casting but cannot operate normally. Therefore, in the industry, large or super large castings are generally completed by sand casting, but sand casting cannot achieve the dimensional accuracy of precision casting, and The surface quality of the casting is poor and th...

Claims

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Application Information

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IPC IPC(8): B22C9/04
Inventor 刘薇郑明华黄志达刘渊毅
Owner SANMING CITY YIJUN MACHINERY FOUNDRY
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