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High-speed rolling bearing fault diagnosing method based on time domain and frequency domain state monitoring

A high-speed rolling and fault diagnosis technology, which is applied in mechanical bearing testing and other directions, can solve problems such as failure to locate faults, rough diagnosis methods in time domain diagnosis, etc.

Inactive Publication Date: 2015-02-18
ELECTRIC POWER RES INST OF GUANGDONG POWER GRID
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Problems solved by technology

[0003] Time-domain diagnosis is a fast but rough diagnosis method, which can judge whether there is a fault in high-speed rolling bearings and determine the severity of the fault according to a given threshold. However, because macroscopic statistics are used as fault symptoms, further fault location cannot be performed.

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  • High-speed rolling bearing fault diagnosing method based on time domain and frequency domain state monitoring
  • High-speed rolling bearing fault diagnosing method based on time domain and frequency domain state monitoring
  • High-speed rolling bearing fault diagnosing method based on time domain and frequency domain state monitoring

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Embodiment Construction

[0042] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0043] figure 1 It is a flow chart of the high-speed rolling bearing fault diagnosis method based on time domain and frequency domain state monitoring of the present invention, and the specific steps are as follows:

[0044] S1 obtains the vibration signal of the fault-free bearing under high-speed and heavy-load conditions, and calculates its dimensioned / dimensionless parameters after noise reduction processing, as a benchmark;

[0045] S2 acquires the vibration signal of the bearing at the moment of diagnosis, calculates its dimensioned / dimensioned parameters after noise reduction processing, and compares them with the dimensioned / dimensioned parameters under the reference condition;

[0046] The noise reduction processing of the above two steps refers to the adaptive threshold wavelet noise reduction processing;

[0047] The dimensioned and dimensionless...

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Abstract

A high-speed rolling bearing fault diagnosing method based on time domain and frequency domain state monitoring includes the steps of firstly, acquiring the vibrating signal of a faultless bearing, and calculating the dimension / dimensionless parameters of the vibrating signal after performing noise reduction on the vibrating signal; secondly, acquiring the vibrating signal of a bearing at a to-be-diagnosed moment, calculating the dimension / dimensionless parameters of the vibrating signal after performing noise reduction on the vibrating signal, and comparing the dimension / dimensionless parameters with the faultless dimension / dimensionless parameters; thirdly, calculating the percentages of the diagnosing moment parameters and the faultless moment parameters so as to achieve bearing state online monitoring based on the time domain; fourthly, acquiring the type and size information of the bearing and calculating the BPFI, BPFO, BSF and FTF of the bearing; fifthly, band-pass filtering; sixthly, using Hilbert transformation to acquire the envelope signal of the vibrating signal after band-pass filtering; seventhly, performing FFT analysis on the envelope signal and acquiring envelope spectrum; eighthly, searching the first 15 maximum values through maximum value searching, and comparing the maximum values with bearing fault feature frequencies and rotation frequencies; ninthly, performing faultless judging and positioning according to the comparison result.

Description

technical field [0001] The invention relates to a fault diagnosis method for rolling bearings, in particular to a fault diagnosis method for high-speed rolling bearings based on time domain and frequency domain state monitoring. Background technique [0002] High-speed rolling bearings are widely used in rotating machinery and equipment. Although its manufacturing tolerance requirements are very strict, due to the fact that the bearings are often subjected to a large dynamic load during operation, coupled with frequent improper lubrication, dust pollution, moisture corrosion, and scratches during installation, only 10% Up to 20% of bearings reach their design life. Bearing failure will lead to abnormal operation of the whole machine, and serious bearing failure may even cause the failure of the whole machine, resulting in high maintenance costs. Therefore, bearing condition monitoring occupies an extremely important position in the field of preventive maintenance of rotati...

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Application Information

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IPC IPC(8): G01M13/04
Inventor 冯永新刘石任锦胜杨苹
Owner ELECTRIC POWER RES INST OF GUANGDONG POWER GRID