A Method for Ultrasonic Detection and Analysis of Defect Types in Laser Cladding Remanufactured Parts

A technology of laser cladding and analysis method, applied in the field of measurement, can solve the problems of relying on the experience of the inspector, the understanding of the technical level of the manufacturing process, and the strong limitations, so as to avoid hidden dangers in quality and safety, waste of resources, and low technical level.

Active Publication Date: 2017-09-26
ACADEMY OF ARMORED FORCES ENG PLA
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Problems solved by technology

[0008] The purpose of the present invention is to overcome the limitations of the existing ultrasonic detection defect type analysis method, which is heavily dependent on the experience and technical level of the inspectors, as well as the degree of understanding of the characteristics of the specific product and the manufacturing process.

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  • A Method for Ultrasonic Detection and Analysis of Defect Types in Laser Cladding Remanufactured Parts
  • A Method for Ultrasonic Detection and Analysis of Defect Types in Laser Cladding Remanufactured Parts
  • A Method for Ultrasonic Detection and Analysis of Defect Types in Laser Cladding Remanufactured Parts

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Embodiment Construction

[0036] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0037]For laser cladding remanufactured parts, stress and its damage are the most fundamental reasons affecting its quality, but the direct cause of part quality failure is defects, because dangerous defects in parts (such as extended cracks) usually cause stress Therefore, it is the key to ensure the quality and performance of such products to realize the defect detection and type judgment of laser cladding remanufactured parts. Common defects in laser cladding remanufactured parts mainly include pores, cracks, and inclusions. Numerical simulation results show that the characteristics of the scattering wave field of different types of defects are obviously different, such as the type of waveform, energy distribution, and propagation direction. And when the propagation direction of the ultrasonic wave changes, the scattering wave field change...

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Abstract

A method for ultrasonic detection and analysis of defect types of laser cladding remanufactured parts. An ultrasonic longitudinal wave probe is placed on the surface of the laser cladding remanufactured part, and the gain parameter of the sampling system is set; the probe is moved on the part surface; and the detected defects are collected Echo signal, and transmit it to the signal analysis system, replace the longitudinal wave straight probe with a small angle longitudinal wave probe, move the probe on the surface of the part, collect the defect echo signal scanned again, and transmit it to the signal analysis In the system; replace the small-angle longitudinal wave probe again, collect the defect echo signals detected by scanning, and transmit them to the signal analysis system; use the signal analysis system to perform fast Fourier (fft) transform processing on the defect signals collected three times , to obtain the spectrum analysis diagram of the defect echo signal under the three detection methods; the type of defect can be distinguished by observing the shape of the defect echo spectrum and whether it is related to the direction of ultrasonic detection, and the degree of closeness of the correlation.

Description

technical field [0001] The invention relates to the field of measurement, in particular to a method for detecting internal defects of laser cladding remanufactured parts based on ultrasonic longitudinal waves and analyzing the type of defects. Background technique [0002] At present, every year in our country, a large number of scrap steel parts are recycled as scrap steel at the material level, resulting in the waste of resources and energy and the pollution of the environment. Remanufacturing takes high quality, high efficiency, energy saving, material saving, and environmental protection as the main goals, and is guided by the whole life cycle, so that the negative impact of waste products on the environment is minimized and the utilization rate of resources is the highest. Reach the best performance requirements. It is of great significance to energy saving, material saving, environmental protection and promoting the coordinated development of social economy and enviro...

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N29/12
Inventor 董世运徐滨士闫晓玲朱学耕
Owner ACADEMY OF ARMORED FORCES ENG PLA
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