High-strength small-bore metal bone trabecula and preparation method of same

A metal bone, small-aperture technology, applied in bone implants, additive processing, etc., can solve the problems of reduced mechanical properties, inability to realize the bone mass of the scaffold, and difficulty in meeting the mechanical properties of trabecular bone, etc., to achieve small-aperture , Facilitate bone ingrowth and cell growth

Inactive Publication Date: 2015-09-09
西安赛隆增材技术股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] At present, various 3D printing porous titanium alloy materials on the market, their porous structures are superimposed by a simple array of hexahedrons, cylinders, and cones as base units, which is quite different from the porous structure of human bone in the true bionic sense, and in porous materials There is uneven distribution of porous structure on the curved surface, which affects the consistency of bone ingrowth
At the same time, as the porosity of porous materials increases and the pores become thinner, the mechanical properties also decrease, making it difficult to meet the mechanical properties requirements of trabecular bone (>50MPa); limited by the accuracy and cleanliness of the 3D printing equipment itself. Powder requirements, the current 3D printing porous materials usually have a large pore size, about 300-1500 μm in diameter, which is obviously too open for the average cell diameter of 20-30 μm, and cells can only grow on the two-dimensional space of the pore wall, which cannot be realized. Three-dimensional growth in the entire hole, and then it is impossible to achieve sufficient bone growth into the scaffold
Metal powder cannot be eliminated in the human body, causing great harm to the human body after deposition. However, the smaller the pore size and the more complex the pore structure of the 3D printed porous material, the higher the possibility of metal powder remaining inside the porous structure, which is very easy to increase implantation. Risks and pitfalls of surgery and postoperative

Method used

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  • High-strength small-bore metal bone trabecula and preparation method of same
  • High-strength small-bore metal bone trabecula and preparation method of same
  • High-strength small-bore metal bone trabecula and preparation method of same

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Embodiment 1

[0040] Such as figure 1 and Figure 4As shown, the high-strength small-aperture metal trabecular bone in this embodiment is a three-dimensional structure composed of a plurality of basic units superimposed. It is a rhombic dodecahedron with a side length of 2 mm. The cross-sectional shape of edge 1 is preferably a square with a side length of 0.3 mm. There is a superimposed surface between two adjacent basic units, and reinforcing ribs are also arranged inside the substrate unit. 2. The reinforcing rib 2 in this embodiment is preferably composed of 6 rods connecting the geometric center to the apex of the basic unit, and the cross-sectional shape of each rod is a square with a side length of 0.3 mm. The material of the high-strength small-aperture metal trabecular bone in this embodiment is preferably TC4 titanium alloy, and the shape of the high-strength small-aperture metal trabecular bone in this embodiment is hexahedral.

[0041] combine figure 1 with Figure 4 , the p...

Embodiment 2

[0053] Such as image 3 with Figure 4 As shown, the high-strength small-aperture metal trabecular bone in this embodiment is a three-dimensional structure composed of a plurality of basic units superimposed. It is a rhombic dodecahedron with a side length of 0.5 mm, and the cross-sectional shape of the edge 1 is preferably an equilateral triangle with a side length of 0.15 mm. There is a superimposed surface between two adjacent basic units, and the inside of the substrate unit is also provided with The reinforcing rib 2, the reinforcing rib 2 in this embodiment is preferably composed of 6 rods connecting the geometric center to the apex of the basic unit, and the cross-sectional shape of each rod is a square with a side length of 0.15 mm. The material of the high-strength small-aperture metal trabecular bone in this embodiment is preferably TC4 titanium alloy. The acetabular cup is provided with three through holes.

[0054] combine figure 2 with Figure 4 , the prepar...

Embodiment 3

[0067] Such as Figure 5 with Figure 7 As shown, the high-strength small-aperture metal trabecular bone in this embodiment is a three-dimensional structure composed of a plurality of basic units superimposed. It is a triangular bipyramid with a side length of 0.5 mm. The cross-sectional shape of the edge 1 is preferably a square with a side length of 0.1 mm. There is a superimposed surface between two adjacent basic units, and a reinforcement is arranged inside the substrate unit. Rib 2, the reinforcing rib 2 in this embodiment is preferably composed of 5 rods connecting the geometric center to the apex of the basic unit, and the cross-sectional shape of each rod is a square with a side length of 0.1 mm. The material of the high-strength small-aperture metal trabecular bone in this embodiment is preferably TC4 titanium alloy, and the shape of the high-strength small-aperture metal trabecular bone in this embodiment is hexahedral.

[0068] combine Figure 5 with Figure 7 ...

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Abstract

The invention provides a high-strength small-bore metal bone trabecula and a preparation method of the same. The high-strength small-bore metal bone trabecula is made through overlapping of a plurality of basic units, wherein the basic unit has seamed edges and is solid, other parts have a hollow polyhedral structure, one face of one basic unit coincides with one face of an adjacent basic unit, and reinforced bars are disposed inside the basic unit. The invention also provides a method to prepare the metal bone trabecula, which comprises the steps: 1. modeling is completed; 2. sectioning is completed; 3. a base plate is pre-heated; 4. powder is pre-heated; 5. areas are selected for melting and scanning; 6. the fourth and the fifth steps are repeated to obtain a 3D printing part; 7. residual powder is removed; and 8. electrochemical corrosion is carried out to obtain the high-strength small-bore metal bone trabecula. The high-strength small-bore metal bone trabecula provided by the invention has compression strength of 60 MPa-90 MPa, and effective aperture of 100 mum-150 mum, wherein the aperture is reduced by over 50% and the compression strength increases by over 20% in comparison with those of a conventional 3D printing porous material. The high-strength small-bore metal bone trabecula provided by the invention is more beneficial for bone in-growth and cell growth.

Description

technical field [0001] The invention belongs to the technical field of biomedical materials, and in particular relates to a high-strength small-diameter metal bone trabecular and a preparation method thereof. Background technique [0002] In the field of treatment and repair of bone diseases such as fractures or osteonecrosis, especially in the treatment and repair of load-bearing bones, surgery to replace dead bones with implants is a common method to prevent further deterioration of bone diseases, avoid later fractures and even disability. Useful ways. At present, common implants mainly include autologous bone, allogeneic bone, bioceramics, organic polymers, degradable materials, and metal materials. Metal materials, such as stainless steel, Co-Cr-based alloys, titanium-based alloys, etc., have been widely used clinically because they can provide good mechanical properties, as well as have both corrosion resistance and biocompatibility. [0003] However, since the modulu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A61F2/28B22F3/11B33Y10/00C25F3/08
Inventor 赵培朱纪磊李广忠王辉弋阳向长淑苏腾飞张含亮
Owner 西安赛隆增材技术股份有限公司
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