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Off-line debugging apparatus and off-line debugging method of blast-furnace gas glasses valve control loop

A technology of valve control and blast furnace gas, which is applied to blast furnaces, blast furnace details, furnaces, etc., can solve problems such as unrealistic, time-consuming, cumbersome dismantling and installation work, and achieve fast and reliable debugging and reduce time.

Active Publication Date: 2017-04-05
HBIS COMPANY LIMITED HANDAN BRANCH COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The blast furnace gas eye valve is an important lifeblood of blast furnace production. A large number of gas eye valves are used in the dust removal system of the blast furnace. One of the main tasks of each blast furnace repair is to replace the eye valve corroded by gas and blocked by blast furnace gas dust. Due to Most of the gas valves are on a platform of tens of meters and are huge in size, so the work of dismantling and installing is very cumbersome and takes a lot of time, while the blast furnace repair usually takes dozens of hours, removing the old eye valves and hoisting After the installation of the new eye valve, the wiring and debugging of the valve are generally carried out in a short time. Due to the harsh environment of the eye valve, the failure rate of the control circuit is high, and many control circuits have short circuits, open circuits, and short seals. In a relatively short period of time It is unrealistic to debug several eye valves, so when the blast furnace is re-aired, the re-airing is often delayed because the eye valve cannot operate, which affects the production of the blast furnace

Method used

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  • Off-line debugging apparatus and off-line debugging method of blast-furnace gas glasses valve control loop
  • Off-line debugging apparatus and off-line debugging method of blast-furnace gas glasses valve control loop
  • Off-line debugging apparatus and off-line debugging method of blast-furnace gas glasses valve control loop

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Example 1: An off-line debugging device for the control loop of the blast furnace gas eye valve

[0026] An off-line debugging device for the control circuit of blast furnace gas eye valve, including single-pole switches F1-F8, three-phase phase sequence table X1 and three-phase phase sequence table X2; single-pole switches F1-F8 are respectively used for the opening position of the plate moving device , the closing position of the pallet moving device, the light on control of the pallet running device, the light off control of the pallet running device, the clamping control of the unclamping / clamping device, the loosening control of the unclamping / clamping device, the unclamping / clamping The clamping light control of the tightening device and the unclamping light control of the unclamping / clamping device; the three-phase phase sequence table X1 respectively connects the U1, V1, W1 terminals of the main circuit power supply of the board motor, and the three-phase phase s...

Embodiment 2

[0027] Embodiment 2: A debugging method for the device described in Embodiment 1

[0028] A debugging method for the off-line debugging device of the blast furnace gas eye valve control loop described in technical solution 1, comprising the following steps:

[0029] Step 1: Close terminal 757, disconnect terminal 755, disconnect terminal 797, close terminal 795, disconnect terminal 791, 793, 751, and 753, check whether the computer and local signal display are normal, and loosen / clip Check whether the clamping device is in the loosening position; if yes, turn to step 2, otherwise check the control circuit of the releasing / clamping device and troubleshoot;

[0030] Step 2: Close terminal 751, disconnect terminal 753, disconnect terminal 791, close terminal 793, and judge whether the computer and local signals show that the board feeding device is in the open position. If so, turn to step 3, otherwise check the board feeding control circuit and troubleshoot;

[0031] Step 3: C...

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PUM

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Abstract

The invention discloses an off-line debugging apparatus and an off-line debugging method of a blast-furnace gas glasses valve control loop. The debugging apparatus includes eight single-pole switches and two three-phase phase-sequence meters, wherein the eight single-pole switches are respectively used for an opening position of a plate moving apparatus, an closed position of the plate moving apparatus, light-on control of the plate moving apparatus, light-off control of the plate moving apparatus, clamping control of a loosening / clamping apparatus, loosening control of the loosening / clamping apparatus, clamping light control of the loosening / clamping apparatus and loosening light control of the loosening / clamping apparatus; and the two three-phase phase-sequence meters are respectively connected to a plate moving motor and a main loop power supply terminal of a loosening / clamping motor. The debugging method includes the steps of: successively closing corresponding terminals, determining whether the loosening / clamping apparatus and the plate moving apparatus are in correct status or not and whether the three-phase phase-sequence meters are in normal phase sequences or status or not, and performing troubleshooting. In the method, complex debugging work is simplified into programmed operations, so that debugging is carried out quickly and reliably and time required in re-blowing of the blast furnace is reduced, thus creating production benefit.

Description

technical field [0001] The invention relates to an off-line debugging device and method for a valve control loop, in particular to an off-line debugging device and method for a blast furnace gas eye valve control loop, and belongs to the technical field. Background technique [0002] The blast furnace gas eye valve is an important lifeblood of blast furnace production. A large number of gas eye valves are used in the dust removal system of the blast furnace. One of the main tasks of each blast furnace repair is to replace the eye valve corroded by gas and blocked by blast furnace gas dust. Due to Most of the gas valves are on a platform of tens of meters and are huge in size, so the work of dismantling and installing is very cumbersome and takes a lot of time, while the blast furnace repair usually takes dozens of hours, removing the old eye valves and hoisting After the installation of the new eye valve, the wiring and debugging of the valve are generally carried out in a s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B5/06
CPCC21B5/06
Inventor 宗亮李春民赵忠东王飞雪李永钢孟庆广赵军领
Owner HBIS COMPANY LIMITED HANDAN BRANCH COMPANY
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