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Soft magnetic powder, dust core, magnetic components and electronic equipment

A magnetic component, soft magnetic technology, applied in the direction of magnetic core/yoke, transformer/inductor magnetic core, magnetic objects, etc., can solve the problem that the magnetic properties of powder magnetic core cannot be fully improved, and the insulation between particles cannot be guaranteed. lowering etc.

Active Publication Date: 2020-08-14
SEIKO EPSON CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, if the ratio of the insulating material is reduced, the particles of the magnetic powder tend to come into contact with each other, and the insulation between the particles cannot be ensured.
Therefore, a certain amount of insulating material is required, and the magnetic characteristics of the powder core cannot be sufficiently improved because the ratio of the magnetic powder in the powder core decreases.

Method used

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  • Soft magnetic powder, dust core, magnetic components and electronic equipment
  • Soft magnetic powder, dust core, magnetic components and electronic equipment
  • Soft magnetic powder, dust core, magnetic components and electronic equipment

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach

[0089] First, a choke coil according to a first embodiment of the magnetic element to which the present invention is applied will be described.

[0090] figure 1 It is a schematic diagram (plan view) showing a choke coil according to the first embodiment of the magnetic element of the present invention.

[0091] figure 1 The illustrated choke coil 10 has an annular (ring-shaped) powder magnetic core 11 and a lead wire 12 wound around the powder magnetic core 11 . Such a choke coil 10 is generally called a toroidal coil.

[0092] The powder magnetic core (the powder magnetic core of the present invention) 11 is formed by mixing the soft magnetic powder of the present invention, a binding material (binder) and an organic solvent, supplying the obtained mixture to a molding die, and pressing / forming get.

[0093] Examples of the constituent materials of the binder used in the production of the powder magnetic core 11 include silicone resins, epoxy resins, phenolic resins, pol...

no. 2 approach

[0108] Next, a choke coil according to a second embodiment of the magnetic element to which the present invention is applied will be described.

[0109] figure 2 It is a schematic diagram (transparent perspective view) showing a choke coil according to a second embodiment of the magnetic element of the present invention.

[0110] Hereinafter, the choke coil of the second embodiment will be described, and in the following description, differences from the choke coil of the first embodiment will be mainly described, and descriptions of the same matters will be omitted.

[0111] Such as figure 2 As shown, the choke coil 20 of this embodiment is formed by embedding a helically shaped lead wire 22 inside the powder magnetic core 21 . That is, the choke coil 20 is formed by molding the lead wire 22 with the powder magnetic core 21 .

[0112] The choke coil 20 of such a form can easily obtain a relatively compact structure. Then, when manufacturing such a small choke coil 20, b...

Embodiment

[0163] Next, specific examples of the present invention will be described.

[0164] 1. Manufacture of dust core

[0165] (Sample No.1)

[0166] [1] First, the raw material is melted in a high-frequency induction furnace, and powdered by a high-speed rotary water atomization method to obtain a soft magnetic powder. At this time, the flow rate of molten metal flowing down from the crucible was 0.5 kg / min, the inner diameter of the flow-down opening of the crucible was 1 mm, and the flow velocity of the gas jet was 900 m / s. Next, classify by wind classifier. Table 1 shows the alloy composition of the obtained soft magnetic powder. In addition, in determining the alloy composition, a solid-state emission spectrometer (spark emission spectrometer) manufactured by SPECTRO Corporation, model: SPECTROLAB, type: LAVMB08A was used.

[0167] [2] Next, particle size distribution measurement was performed on the obtained soft magnetic powder. In addition, this measurement was performe...

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Abstract

The present invention provides soft magnetic powder, powder magnetic core, magnetic element, and electronic equipment, soft magnetic powder capable of ensuring high insulation between particles during powder compaction, and a powder magnetic core and magnetic element that optimize magnetic properties with low loss , and a highly reliable electronic device including the magnetic element. The soft magnetic powder of the present invention has Fe 100‑a‑b‑c‑d‑e‑f Cu a Si b B c m d M' e x f (Atomic %) (wherein, M is Nb, W, Ta, Zr, Hf, Ti or Mo, M' is V, Cr, Mn, Al, platinum group elements, Sc, Y, Au, Zn, Sn or Re, X is C, P, Ge, Ga, Sb, In, Be or As, a, b, c, d, e, f satisfy 0.1≤a≤3, 0<b≤30, 0<c≤25, 5 ≤ b + c ≤ 30, 0.1 ≤ d ≤ 30, 0 ≤ e ≤ 10 and 0 ≤ f ≤ 10.) The composition represented by the composition contains more than 40% by volume of crystal structures with a particle size of 1 nm to 30 nm, and the particle size The Vickers hardness is not less than 1000 and not more than 3000.

Description

technical field [0001] The invention relates to soft magnetic powder, powder magnetic core, magnetic element and electronic equipment. Background technique [0002] In recent years, the miniaturization and weight reduction of mobile devices such as notebook computers have been progressing, but in order to achieve both miniaturization and high performance, it is necessary to increase the frequency of switching power supplies. At present, the high frequency is being promoted so that the driving frequency of the switching power supply reaches several 100kHz. However, with this, it is also necessary to cope with the high frequency for magnetic components such as choke coils and inductors built in mobile devices. . [0003] For example, in Patent Document 1, there is disclosed a powder magnetic core comprising Fe (100-X-Y-Z-α-β) B X Si Y Cu Z m α M' β (Atomic %) (wherein, M is at least one element selected from the group consisting of Nb, W, Ta, Zr, Hf, Ti, Mo, and M' is s...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/147H01F3/08
CPCH01F1/14766H01F1/14791H01F3/08H01F1/15333C22C33/00C22C33/003H01F1/15366H01F41/0246C22C2202/02C22C33/0278H01F1/15308H01F27/24H01F27/255H01F1/1535
Inventor 工藤宁子
Owner SEIKO EPSON CORP
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