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Semi-automated industrial production process of multilayer frozen dough baked directly in frozen state

A frozen dough, semi-automatic technology, which is applied in the directions of dough processing, pre-baked dough processing, and dough ready to be put into the oven, etc., can solve the problem of long operation time and processing time, time-consuming 5-72 hours, and time-consuming fermentation time. 1 to 2 hours, cumbersome and other problems, to achieve the effect of reducing process steps and waiting time, easy to control the production process, and simple and easy process

Active Publication Date: 2019-10-22
东莞市绰士食品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] But, the multi-layer frozen dough of prior art is still very inconvenient when using
For the end users of multi-layer frozen dough, including various bakeries and individual household users, the multi-layer frozen dough of the prior art needs to be thawed and fermented before baking, and the thawed by grading takes 5 to 72 hours , the fermentation time takes 1 to 2 hours, and the length of grading and thawing time and the length of fermentation time will affect the taste and flavor of the baked bread. Hours, the multi-layer frozen dough taken out of the freezer needs at least 6 hours of pre-treatment and waiting for fermentation before it can be baked, and the taste and flavor are poor, far inferior to those obtained by using the traditional method of kneading and baking on the same day bread
[0004] Therefore, for end users, the multi-layer frozen dough of the prior art is very cumbersome and loaded down with trivial details when using, and the processing time before baking is very long, especially for end users with a larger amount of baking such as bakeries, The multi-layer frozen dough taken out of the freezer needs at least ten hours of pre-processing before it can be baked, and the production plan and budget of the end user will be more difficult, especially for some temporarily increased orders or production tasks. and processing time is too long to complete, so it is necessary to improve

Method used

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  • Semi-automated industrial production process of multilayer frozen dough baked directly in frozen state
  • Semi-automated industrial production process of multilayer frozen dough baked directly in frozen state
  • Semi-automated industrial production process of multilayer frozen dough baked directly in frozen state

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] The semi-automatic industrial production process of multi-layer frozen dough baked directly under the frozen state, comprising the following process steps,

[0055]The main dough making step is to obtain the main dough through the dough cylinder and the dough, and transport it to the dough band generating device through the conveying mechanism;

[0056] Mix the noodles in the noodle tank, stir slowly in the noodle tank for 4-20 minutes, stir until the main dough is formed into a ball, and stir until the main dough expands by 8-13%. During the mixing process, the temperature of the main dough is controlled at 10-25 ℃. Specifically, choose one of the following three formulas and put all the ingredients into the noodle tank according to the formula, then stir slowly for 6-10 minutes, the speed of slow stirring is 90-100 rpm, and stir until it forms a ball to obtain the main dough. and stir until the main dough expands by about 10%.

[0057] The first recipe for making th...

Embodiment 2

[0093] The semi-automatic industrial production process of the multi-layer frozen dough directly baked in the frozen state, the main steps of this embodiment are the same as those of Embodiment 1, and will not be repeated here. The difference is that before the main dough making step, Carry out the noodle making step, the noodle making step selects self-made primers or industry-use primers to make noodle, as follows.

[0094] Noodle making steps: use self-made primers to make noodles, choose one of the following two recipes and put all the ingredients into the noodle tank according to the recipe, then stir at a slow speed for 4 to 20 minutes, preferably for 6 to 10 minutes at a slow speed, and stir until The dough expands about 10%, and the dough temperature is 20-28°C. Seal it in a container with a volume about 5 times the dough volume for 2-4 hours, until a small amount of air bubbles appear, and then store it at a temperature of 0 Store in a fresh-keeping storehouse at ~8°C...

Embodiment 3

[0104] The semi-automatic industrial production process of the multi-layer frozen dough directly baked in the frozen state, the main steps of this embodiment are the same as those of Embodiment 1 or 2, and will not be repeated here. The difference is that it includes the following steps,

[0105] Noodle making steps,

[0106] Main dough making steps,

[0107] Noodle making steps,

[0108] In the oiling step, the weight of the oil wrapped in every 1kg of dough is 200-300g,

[0109] The first fold layer step,

[0110] cut off step,

[0111] The second fold layering step,

[0112] Freezing step, the temperature of the freezer in the freezing step is controlled at about -18°C;

[0113] thinning steps,

[0114] molding step,

[0115] slack step,

[0116] In the quick-freezing step, the temperature of the quick-freezing machine is selected from one of the following two temperature ranges. The first one controls the quick-freezing temperature at -25 to -34°C, and the second c...

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PUM

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Abstract

The invention discloses a semi-automated industrial production technology of multi-layer frozen dough capable of being directly baked under the frozen state. The semi-automated industrial production technology comprises a main dough making step, a dough strip making step, an oil wrapping step, a first-time folding and layering step, a cutting-off step, a second-time folding and layering step, a freezing step, a shaping step, a loosening step, a rapid freezing step, a packaging and warehousing step and a finished product obtaining step. The technology disclosed by the invention is suitable for dough production plants to use, is a semi-automatic production technology and is simple and easy to operate, massive complicated technology steps are reduced, the waiting time is shortened, the production process is easy to control, and the production cost is low; the frozen-state multi-layer frozen dough taken out from a freezer can be directly put in an oven to be baked, and before baking, classified unfreezing and waiting for fermentation are not needed; and besides, the mouth feel and the flavor of the bread obtained through baking are the same as those of bread obtained through dough mixing on the same day by a conventional method and baking, the effects are the same, and the multi-layer frozen dough is simple, convenient and fast when being baked by a terminal user.

Description

technical field [0001] The invention relates to the technical field of production technology of multi-layer frozen dough, in particular to a semi-automatic industrial production process of multi-layer frozen dough baked directly in a frozen state. Background technique [0002] In the prior art, the multi-layer frozen dough is produced by the factory in advance, and then the dough is frozen to form a multi-layer frozen dough. The emergence of multi-layer frozen dough solves the technical problems that bakeries, bakery product application stores, coffee shops, restaurants and restaurants do not need to make dough every day. [0003] However, the multi-layer frozen dough of the prior art is still very inconvenient to use. For the end users of multi-layer frozen dough, including various bakeries and individual household users, the multi-layer frozen dough of the prior art needs to be thawed and fermented before baking, and the thawed by grading takes 5 to 72 hours , the fermen...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A21D10/02A21C9/08A21D6/00A21D10/00A21D2/18A21D2/02A21D8/04A21D2/16
Inventor 王振杰
Owner 东莞市绰士食品有限公司