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Fully automated industrial production process for multi-layer frozen dough baked directly in the frozen state

A fully automated technology for frozen dough, applied in dough processing, dough ready for oven, baking, etc. It can solve the long operation time and processing time, which takes 5 to 72 hours, and the fermentation time takes 1 to 72 hours. 2 hours, cumbersome and other problems, to achieve the effect of reducing process steps and waiting time, easy to control the production process, and simple and easy process

Active Publication Date: 2020-11-06
东莞市绰士食品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] But, the frozen dough of prior art is still very inconvenient when using
For end users of frozen dough, including various bakeries and individual household users, the frozen dough of the prior art needs to be thawed and fermented before baking. It takes 1 to 2 hours, and the length of grading thawing and fermentation time will affect the taste and flavor of the baked bread, that is, use the fastest speed of 5 hours to quickly thaw, and then ferment for at least 1 hour, from frozen The frozen dough taken out of the warehouse needs at least 6 hours of pre-processing and waiting for fermentation before it can be baked, and the taste and flavor are poor, far inferior to the bread obtained by using the traditional method of kneading and baking on the same day
[0004] Therefore, for the end user, the frozen dough of the prior art is very cumbersome and loaded down with trivial details when using, and the processing time before baking is very long, especially for the larger end user of baking amount such as bakery, from freezing The frozen dough taken out of the warehouse needs at least ten hours of pre-processing before it can be baked, and the production plan and budget of the end user will be more difficult, especially for some temporarily increased orders or production tasks, due to the long operation time and processing time. too long to complete, so improvement is necessary

Method used

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  • Fully automated industrial production process for multi-layer frozen dough baked directly in the frozen state
  • Fully automated industrial production process for multi-layer frozen dough baked directly in the frozen state
  • Fully automated industrial production process for multi-layer frozen dough baked directly in the frozen state

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] The fully automatic industrial production process of the multi-layer frozen dough directly baked in the frozen state, comprising the following process steps,

[0048] The main dough making step is to obtain the main dough through the dough cylinder and the dough, and transport it to the dough band generating device through the conveying mechanism;

[0049] Mix the noodles in the noodle tank, stir slowly in the noodle tank for 4-20 minutes, stir until the main dough is formed into a ball, and stir until the main dough expands by 8-13%. During the mixing process, the temperature of the main dough is controlled at 10-25 ℃. Specifically, choose one of the following three formulas and put all the ingredients into the noodle tank according to the formula, then stir slowly for 6-10 minutes, the speed of slow stirring is 90-100 rpm, and stir until it forms a ball to obtain the main dough. and stir until the main dough expands by about 10%.

[0050] The first recipe for making...

Embodiment 2

[0085] The fully automated industrial production process of the multi-layer frozen dough directly baked in the frozen state, the main steps of this embodiment are the same as those of Embodiment 1, and will not be repeated here. The difference is that before the main dough making step, Carry out the noodle making step, the noodle making step selects self-made primers or industry-use primers to make noodle, as follows.

[0086] Noodle making steps: use self-made primers to make noodles, choose one of the following two recipes and put all the ingredients into the noodle tank according to the recipe, then stir at a slow speed for 4 to 20 minutes, preferably for 6 to 10 minutes at a slow speed, and stir until The dough expands about 10%, and the dough temperature is 20-28°C. Seal it in a container with a volume about 5 times the dough volume for 2-4 hours, until a small amount of air bubbles appear, and then store it at a temperature of 0 Preserve in a fresh-keeping storehouse at ...

Embodiment 3

[0096] The fully automated industrial production process of the multi-layer frozen dough directly baked in the frozen state, the main steps of this embodiment are the same as those of the first or second embodiment, and will not be repeated here. The difference is that it includes the following steps,

[0097] Noodle making steps,

[0098] Main dough making steps,

[0099] Noodle making steps,

[0100] In the oiling step, the weight of the oil wrapped in every 1kg of dough is 200-300g,

[0101] The first fold layer step,

[0102] The first thinning step,

[0103] freezing step,

[0104] The second fold layering step,

[0105] The second thinning step,

[0106] molding step,

[0107] slack step,

[0108] In the quick-freezing step, the temperature of the quick-freezing machine is selected from one of the following two temperature ranges. The first one controls the quick-freezing temperature at -25 to -34°C, and the second controls the quick-freezing temperature at -36 t...

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PUM

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Abstract

The invention discloses a fully automated industrial production technology of multilayer frozen dough which can be directly baked under frozen condition. The fully automated industrial production technology of the multilayer frozen dough which can be directly baked under frozen condition comprises the following steps of preparing main dough, preparing a dough band, packing oil with the dough band, carrying out first folding so as to form layers, carrying out first thinning, carrying out freezing, carrying out second folding so as to form layers, carrying out second thinning, carrying out shaping, carrying out relaxing, carrying out quick freezing, carrying out packaging, and carrying out warehousing so as to obtain final products. The production technology disclosed by the invention is suitable for continuous mass production of frozen dough in factories; moreover, the processes are simple and easy so that a large amount of tedious processing steps and waiting time are reduced, and thus, the production processes can be easily controlled and the production cost is relatively low. The frozen dough taken out from a cold storage in frozen state can be directly baked by using an oven so that the steps of graded thawing and waiting for fermentation before baking are saved; moreover, taste and flavor of bread prepared by carrying out baking on the multilayer frozen dough are both identical to taste and flavor of bread prepared by carrying out baking on dough prepared on the same day by using a traditional method. The multilayer frozen dough and the dough prepared by using a traditional method are the same in effects; however, baking of the multilayer frozen dough by end users is easier, more convenient, and quicker.

Description

technical field [0001] The invention relates to the technical field of production technology of frozen dough, in particular to a fully automatic industrial production process of multi-layer frozen dough directly baked in a frozen state. Background technique [0002] In the prior art, the multi-layer frozen dough is produced by the factory in advance, and then the dough is frozen to form a multi-layer frozen dough. The emergence of multi-layer frozen dough solves the technical problems that bakeries, bakery product application stores, coffee shops, restaurants and restaurants do not need to make dough every day. [0003] However, the frozen dough of the prior art is still very inconvenient to use. For end users of frozen dough, including various bakeries and individual household users, the frozen dough of the prior art needs to be thawed and fermented before baking. It takes 1 to 2 hours, and the length of grading thawing and fermentation time will affect the taste and flav...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A21D10/02A21C9/00A21C9/08A21D6/00A21D10/00
CPCA21C9/00A21C9/088A21D6/001A21D10/002A21D10/025
Inventor 王振杰
Owner 东莞市绰士食品有限公司