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Production process of multi-layer frozen dough directly baked in frozen state

A technology for freezing dough and production process, which is applied in the directions of dough ready to be served, baking, baking mixture, etc., can solve the problem of long operation time and processing time, time-consuming 5-72 hours, and fermentation time requiring 1-2 hours hours, cumbersome and other problems, to achieve the effect of reducing process steps and waiting time, easy control of the production process, and simple and easy process

Active Publication Date: 2020-11-06
东莞市绰士食品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] But, the multi-layer frozen dough of prior art is still very inconvenient when using
For the end users of multi-layer frozen dough, including various bakeries and individual household users, the multi-layer frozen dough of the prior art needs to be thawed and fermented before baking, and the thawed by grading takes 5 to 72 hours , the fermentation time takes 1 to 2 hours, and the length of grading and thawing time and the length of fermentation time will affect the taste and flavor of the baked bread. Hours, the multi-layer frozen dough taken out of the freezer needs at least 6 hours of pre-treatment and waiting for fermentation before it can be baked, and the taste and flavor are poor, far inferior to those obtained by using the traditional method of kneading and baking on the same day bread
[0004] Therefore, for end users, the multi-layer frozen dough of the prior art is very cumbersome and loaded down with trivial details when using, and the processing time before baking is very long, especially for end users with a larger amount of baking such as bakeries, The multi-layer frozen dough taken out of the freezer needs at least ten hours of pre-processing before it can be baked, and the production plan and budget of the end user will be more difficult, especially for some temporarily increased orders or production tasks. and processing time is too long to complete, so it is necessary to improve

Method used

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  • Production process of multi-layer frozen dough directly baked in frozen state
  • Production process of multi-layer frozen dough directly baked in frozen state
  • Production process of multi-layer frozen dough directly baked in frozen state

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] The production technology of the multi-layer frozen dough directly baked under the freezing state comprises the following process steps,

[0062] The main dough making step is to mix the noodles in the noodle tank, stir in the noodle tank at a slow speed for 4 to 20 minutes, stir until it forms a ball to obtain the main dough, and stir until the main dough expands by 8 to 13%. During the mixing process, control the main dough The temperature is 10-25°C. Specifically, choose one of the following three formulas and put all the ingredients into the noodle tank according to the formula, then stir slowly for 6-10 minutes, the speed of slow stirring is 90-100 rpm, and stir until it forms a ball to obtain the main dough. and stir until the main dough expands by about 10%.

[0063] The first recipe for making the main dough,

[0064]

[0065]

[0066] The second recipe for making the main dough,

[0067]

[0068] Compared with the first formula, 1.5-2.5% gluten is a...

Embodiment 2

[0093] The production process of the multi-layer frozen dough directly baked in the frozen state, the main steps of this embodiment are the same as those of Embodiment 1, and will not be repeated here. The difference is that the dough is seeded before the main dough making step. The production steps, the noodle production steps select self-made primers or industry-use primers to make noodle seeds, as follows.

[0094] Noodle making steps: use self-made primers to make noodles, choose one of the following two recipes and put all the ingredients into the noodle tank according to the recipe, then stir slowly for 4 to 20 minutes until the dough expands by about 10%, and the dough temperature is 20~ 28°C, seal the envelope in a container with a volume about 5 times the dough volume for 2-4 hours, until a small amount of air bubbles appear, then store it in a fresh-keeping store at a temperature of 0-8°C for future use, and obtain Noodles; the storage time of noodles in the fresh-ke...

Embodiment 3

[0103] The production process of the multi-layer frozen dough directly baked in the frozen state, the main steps of the present embodiment are the same as those of the first or second embodiment, and will not be repeated here. The difference is that

[0104] Main dough making steps;

[0105] block step;

[0106]For the first freezing step, the temperature of the freezer is controlled at about -18°C. Choose one of the following three freezing methods according to actual production needs. The first freezing step uses a different production method, and the subsequent steps correspond to different process steps.

[0107] (1), the rapid production method, the freezing time is 15 minutes to 4 hours, the rapid production method is suitable for rapid continuous production, the production speed is fast, and the production steps, time and process are the least;

[0108] (2) Convenient production mode, the freezing time is 4 to 48 hours; the convenient production mode has the characteri...

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PUM

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Abstract

The invention discloses a process for producing multi-layer frozen dough capable of be directly baked under the freezing condition. The process includes the steps of main dough making, bar cutting, first freezing, oil coating, first folding and layering, second freezing, second folding and layering, thinning, molding, leavening, quick freezing, packaging, warehousing and finished product obtaining. The process is suitable for manual operation in bakeshops and the like and also suitable for factories in which small-size equipment is used for production or small-size production lines are used for small-lot production; the process is simple and easy to operate, a large quantity of complex process steps and much waiting time are reduced, the production process is easy to control, and the production cost is low; the in-the-frozen-state multi-layer frozen dough taken out of a freezer can be directly put in an oven for baking, no staged thawing and for-fermentation waiting are needed before baking, the flavor and taste of bread obtained after baking by means of the process is same as that of bread obtained by kneading dough and baking the dough on the same day by means of the traditional method, and the same effects are achieved.

Description

technical field [0001] The invention relates to the technical field of production technology of multi-layer frozen dough, in particular to a production technology of multi-layer frozen dough directly baked in a frozen state. Background technique [0002] In the prior art, the multi-layer frozen dough is produced by the factory in advance, and then the dough is frozen to form a multi-layer frozen dough. The emergence of multi-layer frozen dough solves the technical problems that bakeries, bakery product application stores, coffee shops, restaurants and restaurants do not need to make dough every day. [0003] However, the multi-layer frozen dough of the prior art is still very inconvenient to use. For the end users of multi-layer frozen dough, including various bakeries and individual household users, the multi-layer frozen dough of the prior art needs to be thawed and fermented before baking, and the thawed by grading takes 5 to 72 hours , the fermentation time takes 1 to ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A21D10/02
CPCA21D10/025
Inventor 王振杰
Owner 东莞市绰士食品有限公司