Serial production line buffer zone capacity allocation method based on availability evaluation

A capacity configuration and buffer technology, applied in data processing applications, instruments, calculations, etc., can solve problems such as production efficiency decline, power waste, and unfavorable early-stage development of enterprises

Inactive Publication Date: 2018-11-27
CHONGQING UNIV
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Problems solved by technology

If the buffer capacity in the production line is set too small, the upper and lower level equipment will start and stop frequently, which will not only cause unnecessary waste of electric energy, but also greatly reduce the production efficiency; if the buffer capacity in the production line is set too large, it will Greatly increase production investment, do not take advantage of the early development of the enterprise

Method used

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  • Serial production line buffer zone capacity allocation method based on availability evaluation
  • Serial production line buffer zone capacity allocation method based on availability evaluation
  • Serial production line buffer zone capacity allocation method based on availability evaluation

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Embodiment Construction

[0086] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0087] This method decomposes the serial production line into multiple secondary subsystems, solves the availability evaluation expression of the secondary subsystem, and then iteratively solves the availability evaluation model of the serial production line, and combines the improved genetic algorithm to solve the serial production line. Run the production line buffer capacity configuration scheme.

[0088] Such as Figure 1-Figure 3 As shown, the method specifically includes the following steps:

[0089] 1) Determine the number of serial production line equipment and the total buffer capacity;

[0090] 2) Decompose the serial production line into multiple secondary subsystems;

[0091] The secondary subsystem S 1 by two devices M 1 , M 2 and a buffer B 1 constitute.

[0092] 3) Determine the state law of the secondary subsystem equi...

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Abstract

The invention relates to a serial production line buffer zone capacity allocation method based on availability evaluation. The serial production line buffer zone capacity allocation method specifically comprises: 1) determining the number of serial production line devices and the total capacity of buffer zones; 2) decomposing a serial production line into a plurality of secondary subsystems; 3) determining the state law of secondary subsystem devices; 4) determining the change law of the states of buffer zones of the secondary subsystems; 5) determining an availability evaluation model of thesecondary subsystems; 6) making the secondary subsystems equivalent to a virtual device, and forming new secondary subsystems; 7) performing multiple iterations to determine the availability evaluation model of the serial production line; and 8) using the improved genetic algorithm to solve the model. The invention can reasonably allocate the capacity of the buffer zones of the serial production line and improve the productivity of the serial production line.

Description

technical field [0001] The invention relates to the field of industrial production, in particular to a method for configuring the buffer capacity of a serial production line based on availability evaluation. Background technique [0002] The determination of the buffer capacity in a serial production line will greatly affect the production efficiency of the entire production system. At present, there are still major problems in the design of serial production lines in some industries in our country. There is no scientific theoretical support, and only relying on the experience of designers, the production efficiency of the production line has great room for improvement. If the buffer capacity in the production line is set too small, the upper and lower level equipment will start and stop frequently, which will not only cause unnecessary waste of electric energy, but also greatly reduce the production efficiency; if the buffer capacity in the production line is set too large,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/06G06Q50/04
CPCG06Q10/0631G06Q50/04Y02P90/30
Inventor 林景栋杨琰冰郑锡曾宪杰张津谢亮张文
Owner CHONGQING UNIV
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