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Roof insulation structure of roasting furnace

A roasting furnace and furnace top technology, applied in the roasting furnace field, can solve problems such as waste, low energy utilization rate, product cracking, etc., and achieve the effect of low environmental pollution and high energy utilization rate

Active Publication Date: 2020-11-06
PINGDINGSHAN ORIENTAL CARBON
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the treatment of coal tar produced in the carbon industry is a big problem. In addition, the filler (coke) of the roaster will produce a large amount of fine powder after repeated use and crushing, and the particle size of the fine powder is below 0.5mm. Generally, in the carbon industry, the fine powder is not conducive to the yield of the product during the roasting process, because the fine powder will block the normal discharge of the volatile content of the product during the volatilization stage of the product during the roasting process, so that the uneven volatilization of the product will cause the product to crack, so it is necessary Sieve to remove the fine powder with a particle size below 0.5mm. Such fine powder will be treated as waste, resulting in waste
[0003] On the other hand, the roof of the roaster in the carbon industry needs to use a filling layer for insulation. At this stage, coke is used to make the filling layer, which needs to be thicker, so it takes up a lot of space in the roaster and the energy utilization rate is low.

Method used

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  • Roof insulation structure of roasting furnace

Examples

Experimental program
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Effect test

preparation example Construction

[0025] The preparation method of coal tar is as follows:

[0026] Step A, transport the coal tar accumulated in the electric tar catcher to the sedimentation tank, settle for 30 days, and obtain the sediment, the main component of the sediment is coal tar, and the carbon powder particles float on the upper layer;

[0027] Step B, pump the sediment into the storage tank on the side with the upper end open, then heat the storage tank at 80-110°C until the water content in the sediment is lower than 5%, and cool to room temperature to obtain a coal tar billet, specifically, the storage tank The tank is placed in a low-temperature roaster, and the waste heat of the low-temperature roaster is used to evaporate the water in the sediment, which can effectively save energy;

[0028] Step C, heating the coal tar billet to 260-300°C for 1 hour to obtain the finished coal tar. Specifically, the storage tank is placed in a medium-temperature roaster, and the water in the sediment is evapo...

Embodiment 1

[0034] A roasting furnace roof insulation structure, comprising an upper thermal insulation layer laid on the roaster roof and a lower thermal insulation layer laid on the lower end surface of the upper thermal insulation layer, the thickness of the upper thermal insulation layer is 200mm, the thickness of the lower thermal insulation layer is 100mm, and the lower thermal insulation layer is The insulation layer is made of the following raw materials by weight percentage: coal tar 40wt%, coke powder 60wt%.

[0035] See attached table 1 for the thermal insulation effect of the roof insulation structure of the roasting furnace obtained in the present embodiment.

Embodiment 2

[0037] A roasting furnace roof insulation structure, comprising an upper thermal insulation layer laid on the roaster roof and a lower thermal insulation layer laid on the lower end surface of the upper thermal insulation layer, the thickness of the upper thermal insulation layer is 180mm, the thickness of the lower thermal insulation layer is 120mm, the lower thermal insulation layer is The insulation layer is made of the following raw materials by weight percentage: coal tar 40wt%, coke powder 60wt%.

[0038] See attached table 1 for the thermal insulation effect of the roof insulation structure of the roasting furnace obtained in the present embodiment.

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Abstract

The invention relates to a roasting furnace, in particular to a roasting furnace roof heat insulating structure. The roasting furnace roof heat insulating structure comprises an upper heat insulatinglayer which is paved on a roasting furnace roof and a lower heat insulating layer which is arranged on the lower end surface of the upper heat insulating layer; the upper heat insulating layer and thelower heat insulating layer are in the thickness value ratio of (1.5 to 2.5) to 1; the upper heat insulating layer is made of coke; and the lower heat insulating layer is prepared from the followingraw materials in percentage by weight: 36 to 43 percent of coal tar and 57 to 64 percent of coke powder, wherein the particle size of the coke powder is not greater than 0.5 mm. According to the roasting furnace roof heat insulating structure, the occupied space is small; materials are convenient to select; waste coal tar and coke can be recovered and utilized; and the energy resource utilizationrate is high.

Description

technical field [0001] The invention relates to a roasting furnace, in particular to a heat preservation structure for the roof of the roasting furnace. Background technique [0002] In the roasting process in the carbon industry, the product passes through low temperature, medium temperature and high temperature in the furnace, and the volatile matter of the product is discharged, and a large amount of coal tar will be produced after passing through the electric shop. In the past, when environmental protection was not strictly controlled, coal tar was easy to sell, and no qualifications were required. Now, with the state's environmental governance and the treatment of corporate waste, the waste generated by enterprises must be treated in a scientific and environmentally friendly manner. Even if someone buys it, the buyer must have relevant qualifications. At present, the treatment of coal tar produced in the carbon industry is a big problem. In addition, the filler (coke)...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27D1/02
CPCF27D1/02
Inventor 杨文国杨遂运
Owner PINGDINGSHAN ORIENTAL CARBON