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Preparation method of 3D printing component and 3D printing space component

A 3D printing and component technology, applied in the field of 3D molding, can solve the problems of restricting the application of continuous fiber printing technology, bearing differences, and restricting the application of continuous fiber printing parts

Active Publication Date: 2020-10-16
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the printing method of continuous fiber reinforced 3D has good advantages in printing planar structure or simple structure, with high tensile strength and modulus, but it is difficult to use continuous fiber as 3D printing raw material in non-printing plane. Add fibers; in this case, if only relying on the adhesive force of resin, compared with fibers, there will be a significant difference in load bearing, thus restricting the application of continuous fiber printed parts on structural parts
At the same time, because the wire contains continuous fibers, it is difficult to use 3D printing technology when forming spatial components (such as lattices), which limits the application of continuous fiber printing technology in lightweight structures or hollow structures.

Method used

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  • Preparation method of 3D printing component and 3D printing space component
  • Preparation method of 3D printing component and 3D printing space component
  • Preparation method of 3D printing component and 3D printing space component

Examples

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preparation example Construction

[0036] As stated in the background technology, at this stage, when using continuous fibers as 3D printing raw materials for printing, it is difficult to add fibers on the non-printing plane; The obvious difference in bearing capacity restricts the application of continuous fiber printed parts on structural parts. At the same time, because the wire contains continuous fibers, it is difficult to use 3D printing technology when forming spatial components (such as lattice structures), which limits the application of continuous fiber printing technology in lightweight structures or hollow structures. To solve this problem, as figure 1 As shown, the embodiment of the present invention provides a 3D printing material, including several modified chopped fibers and a component comprising at least a thermoplastic resin, wherein any of the modified chopped fibers are grafted with active groups on the end faces, And the remaining part of any modified chopped fiber except the end surface ...

Embodiment 1

[0071] Printing process of carbon fiber reinforced polypropylene resin

[0072] Main material: 12K carbon fiber (without sizing agent), polypropylene resin

[0073] Fiber coating process: brush the surface of carbon fiber with epoxy resin solution, the content is 1%-1.5%, and heat and cure;

[0074] Fiber cutting: cutting carbon fiber into 0.5mm long short cut material;

[0075] Fiber chemical treatment: Soak the short fiber in a chemical solution for surface grafting reaction; obtain a material with double bond groups on the end surface.

[0076] Manufacture of granules: add processed fiber (30%v), polypropylene (63%v), styrene (6%v) and catalyst (1%v) into twin-screw equipment for extrusion granulation;

[0077] Manufacturing wire: use wire forming equipment to prepare 1.75mm printing wire (can be omitted, and print directly with pellets);

[0078] Heating and melting: This part is the beginning stage of printing. The wire starts to melt when it is heated at the nozzle (t...

Embodiment 2

[0083] Printing process of carbon fiber reinforced polyethylene resin

[0084] Main material: 12K carbon fiber (without sizing agent), polyethylene resin

[0085] Fiber coating process: brush the surface of carbon fiber with epoxy resin solution, the content is 1%-1.5%, and heat and cure;

[0086] Fiber cutting: cutting carbon fiber into 1mm long short cut;

[0087] Fiber chemical treatment: Soak the short fibers in a chemical solution for surface grafting reaction; obtain a material with carboxyl groups on the end surface.

[0088] Manufacture particles: polyethylene (73% v), epoxy resin (6% v) and catalyst (1% v) of terminal hydroxyl group, join in twin-screw equipment and carry out extruding granulation and with above-mentioned processed fiber (20 %v) uniform mixing;

[0089] Manufacture wire: use wire forming equipment to prepare 3mm printing wire (can be omitted, and print directly with pellets);

[0090] Heating and melting: This part is the beginning stage of printing...

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Abstract

The invention provides a preparation method of a 3D printing component and a 3D printing space component. The preparation method comprises the following steps of preparing 3D printing material granules, wherein the 3D printing material granules comprise a plurality of modified chopped fibers and components at least containing thermoplastic resin, an active group is grafted on the end surface of any of the modified chopped fibers, and the other parts except the end surfaces of the modified chopped fibers are coated with inert resin, and the inert resin and the active groups do not react; and conveying the 3D printing material particles into a nozzle to be fused and then squeezed out, and then on a pre-printing plane, carry out stacking and forming on the squeezed out fusant. According to the printing method of the 3D printing space component, prepared printing materials are improved, the concept of the reaction connection of the modified chopped fibers, namely, reinforced item fragments, is brought into continuous fiber reinforced thermoplastic material, so that on one hand, the advantages of continuous fibers in 3D printing can be achieved, and on the other hand, on the basis of keeping the advantages, printing and forming of a hollow structure or a spatial three-dimensional structure can be realized.

Description

technical field [0001] The invention relates to the technical field of 3D molding, in particular to a preparation method of a 3D printing component and a 3D printing space component. Background technique [0002] 3D printing, also known as additive manufacturing, is a technology that adds materials layer by layer through printing equipment to manufacture three-dimensional objects based on a pre-designed three-dimensional model. This technology integrates cutting-edge technologies in the fields of digital modeling technology, electromechanical control technology, information technology, material science and chemistry. It is a kind of rapid prototyping technology and is known as the core technology of the "third industrial revolution". The printing technology of thermoplastic resin is the main component, especially the printing technology of continuous fiber reinforcement shows a more prominent prospect with its excellent mechanics and high load-bearing capacity. [0003] At ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29B9/00B29B9/14B29C64/112C08K9/12C08K7/06C08L23/12C08L23/06
CPCB29B9/00B29B9/14B29C64/112C08K7/06C08K9/12C08L23/12C08L23/06
Inventor 毕向军谭洪生刘志涛魏安生
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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