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Gear rack pneumatic performer with ultra-long stroke

A pneumatic actuator, rack and pinion technology, applied in the field of actuators, can solve the problems of long machining stroke, reduced output torque of the drive shaft, and inability to guarantee the roundness and cylindricity of the inner hole of the cylinder, so as to avoid excessive length, The effect of avoiding loss

Pending Publication Date: 2019-09-10
无锡爱圣拓克流体控制有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When machining the inner hole of the cylinder, the longer cylinder length results in a longer machining stroke for the inner hole boring tool, which can only increase the length of the shank of the boring tool. A longer shank length means that with the The stroke of the boring hole is increasing continuously. Due to the influence of the long force arm on the head of the boring tool, the beating in the circumferential direction of the boring tool is constantly increasing, which is commonly known as "knife throwing" by those skilled in the art, so a better cylinder cannot be guaranteed. In vivo hole roundness and cylindricity
The out-of-control of these two shape and position tolerances means that the rack piston will have greater loss when it moves linearly in the cylinder bore, which leads to the smoothness of the rack piston movement and further reduces the output torque of the drive shaft.

Method used

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  • Gear rack pneumatic performer with ultra-long stroke
  • Gear rack pneumatic performer with ultra-long stroke
  • Gear rack pneumatic performer with ultra-long stroke

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] In the actual application process of the rack and pinion pneumatic actuator, in addition to the standard usage of the drive shaft rotation stroke angle of 90 degrees, because of the diversity of the valves, the required drive shaft of the rack and pinion pneumatic actuator requires a larger rotation stroke Angles, such as 120 degrees, 135 degrees, 180 degrees, 270 degrees, 360 degrees and other unconventional angles. Because of the meshing characteristics of the gear of the drive shaft and the rack of the rack piston, the gear and the rack use the same tooth modulus. Here is a simple formula for calculating the linear movement distance of the rack piston: L=π*m*Z *θ / 360. Among them, L represents the linear distance that the rack piston needs to move, π is the circumference ratio, m is the tooth modulus of the drive shaft gear, Z is the number of gear teeth of the drive shaft, and θ is the angle that the drive shaft needs to rotate. The greater the rotation angle θ of t...

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PUM

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Abstract

The invention relates to a gear rack pneumatic performer with an ultra-long stroke, and belongs to the technical field of performers. The gear rack pneumatic performer comprises a cylinder body, a drive shaft and a rack piston, wherein the cylinder body is in matched connection to the drive shaft; and the drive shaft is engaged with the rack piston. The gear rack pneumatic performer is characterized in that the cylinder body comprises a left side cylinder body, a middle cylinder body and a right side cylinder body; the left side cylinder body, the middle cylinder body and the right side cylinder body are connected with one another to form the cylinder body; and both the drive shaft and the rack piston are positioned in the middle cylinder body. While guaranteeing rack piston movement stroke, the gear rack pneumatic performer with the ultra-long stroke avoids a dilemma that the length of single cylinder body is too great; and meanwhile, the middle cylinder body is designed to avoid loss, due to the fact that a rack piston guide ring and a sealing ring move back and forth at a jointing seam, of the clamp rack piston guide ring and the sealing ring.

Description

technical field [0001] The invention relates to an ultra-long stroke rack and pinion pneumatic actuator, which belongs to the technical field of actuators. Background technique [0002] A pneumatic actuator is an actuator that uses air pressure to drive the opening and closing or adjusting the valve. It is also called a pneumatic actuator or a pneumatic device, but it is generally called a pneumatic head. Pneumatic actuators are sometimes equipped with certain auxiliary devices. Commonly used are valve positioner and handwheel mechanism. The role of the valve positioner is to use the feedback principle to improve the performance of the actuator, so that the actuator can achieve accurate positioning according to the control signal of the controller. The function of the handwheel mechanism is to use it to directly manipulate the control valve to maintain the normal production when the control system has no output due to power failure, gas failure, or the controller has no ou...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16K31/122F15B15/14F15B15/20
CPCF16K31/122F15B15/1423F15B15/1428F15B2215/305
Inventor 陈超胡冰何楚天
Owner 无锡爱圣拓克流体控制有限公司