Quilting seam type 3D healthy mattress and production process thereof

Abstract

The invention discloses a quilting seam type 3D healthy mattress and a production process thereof. The production process comprises the steps that an inner container is formed, specifically, full-automatic sewing reinforcement and full-automatic quilting seam surrounding are conducted on a cutting part set formed by combining 3D material cutting parts of different specifications, and a 3D mattressinner container is formed; a coat forming step: carrying out matching batch cutting on the 3D fabric and the 3D material, quilting the 3D fabric and the 3D material with cotton, and sewing the quilted 3D fabric and 3D material through a sewing machine to form a 3D mattress coat; an inspection step: inspecting the molded inner container and the molded outer sleeve; a mattress forming step: assembling the qualified inner container and outer sleeve to form a 3D mattress; the 3D healthy mattress produced by the process is good in resilience and supporting force, not easy to deform, close-fittingand comfortable; the 3D healthy mattress manufactured in a quilting mode can be produced in a large-batch and centralized mode through a special machine, the productivity and quality can be greatly improved, and therefore the production cost and selling price are reduced, consumers can be trusted, and wide popularization of the 3D healthy mattress market can be promoted.

Description

technical field [0001] The invention relates to the technical field of mattress production, in particular to a quilted 3D healthy bed and a production process thereof. Background technique [0002] One-third of a person's life is spent in bed, and good sleep is the foundation of health, so having comfortable and healthy bedding is the key to obtaining high-quality sleep. With the improvement of people's living standards, people's health awareness is getting higher and higher, demand determines supply, and the mattresses on the market are also becoming more diversified, from traditional spring mattresses to latex, coconut palm mattresses, and then to 3D mattresses are the most popular among consumers; however, the 3D mattresses currently on the market are labor-intensive in their production process, with high labor costs, low production capacity, and high material costs. Expensive, which discourages many consumers, the 3D mattress market has not been widely promoted; in addi...

AI Technical Summary

Problems solved by technology

With the improvement of people's living standards, people's health awareness is getting higher and higher, demand determines supply, and the mattresses on the market are also becoming more diversified, from traditional spring mattresses to latex, coconut palm mattresses, and then to 3D mattresses are the most popular among consumers; however, the 3D mattresses currently on the market are labor-intensive in their production process, with high labor costs, low production capacity, and high material costs. Expensive, which discourages many consumers, the 3D mattress market has not been widely promoted; in addition, most of the 3D mattresses currently on the market, the inner core structure is made of several layers of 3D materials layered and glued with environmentally friendly special glue. In order to increase the anti-deformation and firmness of the whole mattress, it is often achieved by increasing the coverage of glue dots between two 3D material layers during the production process. Once the glue coverage area increases, the 3D material itself will The air permeability will also be weakened. At the same time, as time goes by, there will be dislocation and looseness between the 3D material layers due to the aging of the glue, which will affect the firmness of the whole mattress, thus affecting the comfort.

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