Self-diagnosis method for faults of rolling bearing retainer

A rolling bearing and cage technology, applied in the field of self-diagnosis of rolling bearing cage faults, can solve the problems of signal interference by noise, poor self-diagnosis effect, difficult self-diagnosis, etc., and achieve the effect of enhancing fault characteristics and weakening interference such as abnormal impact.

Active Publication Date: 2020-06-05
XI AN JIAOTONG UNIV
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AI Technical Summary

Problems solved by technology

However, this method is easy to introduce periodic interference in the signal when used alone
In addition, when the rolling bearing cage fault characteristic signal is extracted, its diagnosis usually needs to be identified by experts, which is not conducive to real-time online diagnosis
In order to overcome this problem, the theoretical fault characteristic frequency of the cage can be used for identification, but due to the influence of slip factors, the actual fault characteristic frequency is often not equal to the theoretical fault characteristic frequency, and it is difficult to effectively complete self-diagnosis
And because the collected signal is interfered by noise, the effect of self-diagnosis of cage fault directly on the spectrum of the original signal is poor

Method used

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  • Self-diagnosis method for faults of rolling bearing retainer
  • Self-diagnosis method for faults of rolling bearing retainer
  • Self-diagnosis method for faults of rolling bearing retainer

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Embodiment Construction

[0020] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0021] Such as figure 1 As shown, a self-diagnosis method for rolling bearing cage faults, the specific steps of the method are as follows:

[0022] The specific parameters are as follows: 1) The test bench is composed of a driving electric spindle and a mechanical shaft. The rolling ball bearing is ZYS B7008C type, the contact angle is 0 degrees, the outer diameter of the bearing is 68mm, the inner diameter of the bearing is 40mm, and the diameter of the rolling body is 7.138mm. The number of rolling elements is 18; 2) The fault type of the cage is that the pocket beam breaks through; 3) The sampling frequency in the acquisition example is 51.2KHz, and the rotational speed of the rotating shaft is 1500r / min.

[0023] Step1. Use a three-axis acceleration sensor to obtain the vibration acceleration signal at the base of the faulty end of the ...

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Abstract

The invention discloses a self-diagnosis method for faults of a rolling bearing retainer. The method comprises steps of rapidly filtering vibration signals through a high-precision rapid filter bank;selecting an optimal signal according to the spectral kurtosis of the mean square envelope autocorrelation signal of each filtered signal, and calculating an envelope spectrum of the optimal signal; then, automatically selecting the first M-order actual fault characteristic frequency according to the theoretical fault characteristic frequency of the retainer; automatically finding out a thresholdvalue meeting the probability requirement according to the statistical characteristic of the frequency spectrum; and finally, calculating a global test index and a fault occurrence rate of cyclic stability, and realizing self-diagnosis of the fault of the rolling bearing retainer. According to the invention, an effective self-diagnosis tool is provided for an intelligent bearing to analyze the fault of the rolling bearing retainer.

Description

technical field [0001] The invention relates to the field of fault diagnosis technology and signal processing and analysis technology, in particular to a self-diagnosis method for a rolling bearing cage fault. Background technique [0002] The cage is an important part of the rolling bearing, and its failure seriously affects the normal operation of the rolling bearing. In order to diagnose the fault of the cage in time, the diagnosis can be completed by analyzing its vibration characteristics. However, the fault signal of the cage is usually weak and easily submerged in the background noise. It is necessary to carry out relevant signal processing to weaken the noise interference. In addition, traditional diagnosis usually requires expert decision-making, and the diagnosis result is closely related to expert experience, and there is a problem of time cost. Therefore, it is necessary to develop a self-diagnosis method for cage failure. [0003] The high-precision fast filt...

Claims

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Application Information

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IPC IPC(8): G01M13/04G01M13/045
CPCG01M13/04G01M13/045
Inventor 闫柯康伟朱永生洪军袁倩倩刘煜炜任智军
Owner XI AN JIAOTONG UNIV
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