Stepped leaf storage process for cut cigarette tobacco processing

A leaf storage and process technology, applied in the field of step leaf storage process of cigarette shredding, can solve the problems of high energy consumption of air conditioning, unsatisfactory effect, unfavorable production organization, etc., and achieves reduction of shredding, improvement of sensory quality, and moisture content of shredded shreds. uniform effect

Active Publication Date: 2020-09-18
CHINA TOBACCO GUANGXI IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method of controlling the temperature and humidity of tobacco leaves in the leaf storage cabinet by controlling the temperature and humidity of the overall environment can achieve the control effect, it has the following disadvantages: the one is that the air conditioner consumes a lot of energy. A sufficiently large control system is required to ensure the temperature and humidity in the entire storage cabinet. As long as there is material in one storage cabinet in the leaf storage room, the entire air conditioning system cannot be shut down, which is not conducive to energy saving and consumption reduction of the air conditioning system.
The second is that the effect is not ideal. Because it is to control the large environment, it cannot guarantee that all storage cabinets have suitable temperature and humidity.
The third is that it is not conducive to the production organization of personalized leaf storage. If cigarette leaves of different brands and prices are stored in the leaf storage cabinet at the same time, the leaves can only be stored according to the same temperature and humidity conditions for storing leaves, which cannot meet the personalized storage requirements of the brand. leaf request
For low-quality tobacco leaves, when high-intensity leaf storage conditions are required, if there are other brands of leaves stored in the leaf storage room, it can only be solved by staggered production, which is not conducive to production organization

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1: Taking the application of the present invention in the leaf storage room of the silk workshop of A cigarette factory as an example, high-intensity leaf storage needs to be carried out for brand X leaf group.

[0029] Step 1: Set up a four-stage conveying vibration trough after feeding the blades of the silk production line A, and set up the 200-meter (double-line) conveying vibration trough and the side of the belt after feeding - before entering the cabinet, and 12 groups in the leaf storage room The leaf storage cabinet, and the discharge conveying vibrating trough and the appropriate position of the belt are installed with fiber cloth air ducts that can control local temperature and humidity;

[0030] Step 2: Renovate the air-conditioning unit in No. 1 air-conditioning room for silk production, adding two small air-conditioning units with an air volume of 12,000 cubic meters per hour and a temperature and humidity control capacity of 16,000 cubic meters ...

Embodiment 2

[0044] Embodiment 2: Taking the application of the present invention in the leaf storage room of B cigarette factory as an example, low-intensity leaf storage needs to be carried out for brand Y leaf group.

[0045] Step 1: Set up a four-stage conveying vibrating trough after feeding the blade segment of the silk production line, for the about 160 meters (double-line) conveying vibrating trough and the side of the belt after feeding - before entering the cabinet, and for the 8 sets of leaf storage in the leaf storage room cabinet, and the appropriate position of the discharge conveying vibration trough and belt, and install a fiber cloth air duct that can control local temperature and humidity;

[0046] Step 2: Renovate the existing HVAC system of the leaf storage room, add hardware systems such as "end pressurization" and "branch valve control", and install solenoid valves to realize intelligent control, and distribute air to the fibers of each group of leaf storage cabinets ...

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PUM

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Abstract

The invention provides a stepped leaf storage process for cut cigarette tobacco processing. After being fed, the leaves are turned over through a four-stage vibration tank, the tobacco leaves are conveyed to a tobacco leaf storage cabinet through a conveying belt, low-temperature leaf storage (at the temperature of 18-23 DEG C and the relative humidity of 63%-66%) or high-temperature leaf storage(at the temperature of 28-33 DEG C and the relative humidity of 67%-75%) is adopted in the first half period of time of leaf storage based on the formula design requirement, and temperature and humidity conditions most suitable for the shredding working condition are adopted in the second half period of time of leaf storage. Temperature and humidity protection measures are arranged above a leaf conveying channel, the leaf storage cabinet, a discharging conveying vibration groove and the belt. The tobacco leaf storage condition with special requirements can be met, the process quality of the shredding procedure can be guaranteed, and operation is easy.

Description

technical field [0001] The invention relates to the field of shredded cigarettes, in particular to a stepwise leaf storage process for shredded cigarettes. Background technique [0002] The technological task of the leaf storage process in the production process of cigarette shreds is to make the tobacco sheet fully absorb the feed liquid, balance the moisture content and temperature of the tobacco sheet, and adjust and balance the processing time and balance between the tobacco sheet processing section and the shredded leaf section. The role of production capacity. At present, some tobacco factories in the industry have adopted a full air-conditioning control with relative humidity of 55-65% and a temperature of 20-30°C for the silk-making workshop to keep the temperature and humidity of the leaf storage room constant within the process index. Although this method of controlling the temperature and humidity of tobacco leaves in the leaf storage cabinet by controlling the t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/00A24B9/00
CPCA24B3/00A24B9/00Y02P70/50
Inventor 赵静芬邹克兴李日南李坚刘鸿杨晖唐永佳周肇峰李江谢伟强夏永明杜宏鹏周艳枚
Owner CHINA TOBACCO GUANGXI IND
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