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Superplastic forming process for automobile parts

A technology for auto parts and superplastic molding, applied in molding tools, manufacturing tools, metal processing equipment, etc., can solve problems such as increased production costs, scrapped materials, and inadequate sheet processing, achieving high pass rates and reduced scrap rates. , the effect of improving the utilization rate of materials

Pending Publication Date: 2020-12-18
上海方柚智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the prior art, the sheet metal processing of the car shape is not in place, and aluminum alloy is a light-weight general-purpose material for parts such as car panels or structural parts.
However, in the process of aluminum plate processing and forming, it is easy to cause the scrapping of a large amount of materials by simply stamping through the mold, and the investment in equipment and tooling is large, resulting in an increase in production costs.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A superplastic molding process for auto parts, comprising the following steps:

[0029] Step 1: Select the corresponding type of aluminum alloy material according to the requirements of auto parts. In this embodiment, the material grade is aluminum alloy 5083;

[0030] Step 2: Cut the material according to the size required by the molding process and conduct surface quality inspection of the selected material;

[0031] Step 3: Spray release agent on both sides of the selected material;

[0032] Step 4: Preheat the mold, and keep the temperature constant after heating to the threshold;

[0033] Step 5: Put the aluminum alloy material sprayed with release agent into the heating furnace to heat to the specified temperature;

[0034] Step 6: Take out the sheet from the heating furnace, put it into the mold, and wait for 120 seconds;

[0035] Step 7: Start the press and supporting equipment;

[0036] Step 8: pressurize the mold to the process setting pressure through the...

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PUM

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Abstract

The invention relates to the technical field of automobile production, in particular to a superplastic forming process for automobile parts. The superplastic forming process comprises the following steps of step 1, selecting an aluminum alloy material of a corresponding model according to the requirements for the automobile parts; step 2, conducting blanking according to the size required by the forming process, and conducting surface quality inspection of the selected material; step 3, spraying a release agent on the two sides of the selected material; and step 4, preheating a mold, and afterthe mold is heated to a threshold value, putting the material into the mold for forming. By means of the novel superplastic forming process, the automobile parts machined by an aluminum plate have higher percent of pass and more complex curved surface shapes, scrap of the aluminum plate and the rejection rate of the parts can be greatly reduced in the forming process, and meanwhile, the materialutilization rate is greatly increased.

Description

technical field [0001] The invention relates to the technical field of automobile production, in particular to a superplastic forming process for automobile parts. Background technique [0002] There are many types of auto parts. With the improvement of people's living standards, people consume more and more cars, and the market for auto parts has become larger and larger. In recent years, auto parts manufacturing plants are also developing rapidly. However, in the prior art, the sheet metal processing of the automobile profile is not in place, and the aluminum alloy is a lightweight general-purpose material as parts such as automobile cover parts or structural parts. However, in the process of aluminum plate processing and forming, the single stamping method through the mold is likely to cause a large amount of material scrapping, and the investment in equipment and tooling is large, resulting in an increase in production costs. In view of this, we propose a superplastic ...

Claims

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Application Information

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IPC IPC(8): B21D26/021B21D26/031B21D26/027B21D37/18
CPCB21D26/021B21D26/031B21D26/027B21D37/18
Inventor 崔晓浩
Owner 上海方柚智能科技有限公司