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Unit energy consumption performance evaluation method for customized design machine tool

An evaluation method and a technology for unit energy consumption, applied in the direction of comprehensive factory control, program control, energy industry, etc., which can solve the problems of changing machine tool processing requirements and not considering the operation and processing characteristics of customized machine tools.

Active Publication Date: 2021-12-03
CHONGQING UNIV
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Problems solved by technology

[0008] In view of the deficiencies of the above technologies, the present invention provides a method for evaluating unit energy consumption performance of customized machine tools, which solves the problem that existing machine tool energy efficiency evaluation methods do not consider the operation and processing characteristics of customized machine tools, and cannot adapt to the occurrence of machine tool processing requirements in the future. changing technical issues

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  • Unit energy consumption performance evaluation method for customized design machine tool
  • Unit energy consumption performance evaluation method for customized design machine tool
  • Unit energy consumption performance evaluation method for customized design machine tool

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Embodiment Construction

[0030] A method for evaluating the unit energy consumption performance of a custom-designed machine tool, comprising the following steps:

[0031] Obtain the basic functional data of the machine tool under test, including the rated spindle speed n r , the maximum spindle speed n m and spindle rated torque T r ; This specific embodiment obtains the parameter n according to the instruction manual of the machine tool to be evaluated r , n m , T r is the rated torque of the spindle, which can also be obtained by measurement.

[0032] Transform the processing requirements of different workpieces into different customized working conditions: finishing working condition FM, semi-finishing working condition SfM and rough machining working condition RM.

[0033] Predict the probability ρ of the machine tool to be tested under each customized working condition according to the customized working condition requirements i , and i∈[FM,SfM,RM].

[0034] According to the processing re...

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Abstract

The invention relates to the technical field of machine tool energy efficiency evaluation, and discloses a unit energy consumption performance evaluation method for a customized design machine tool. The method comprises the steps: obtaining basic function data of the machine tool, and converting the machining demands of machining different workpieces into different customized working condition demands: a finish machining working condition FM, a semi-finish machining working condition SfM and a rough machining working condition RM; calculating to obtain a mean value power parameter of the machine tool under the three types of customized working conditions by measuring a power parameter of the machine tool operation working condition; and calculating the unit mean energy consumption and the unit mean energy efficiency of the customized design-oriented machine tool by calculating the unit mean energy consumption and the unit mean energy efficiency of the machine tool under the three types of customized working conditions. According to the method, the deterministic demand of machine tool customization design and the uncertainty change of the future service process of the machine tool are represented, and the obtained unit mean energy consumption and unit mean energy efficiency can be used for reflecting the energy consumption and energy efficiency of the machine tool for completing a customized working condition task in unit time; and important support can be provided for formulating the energy efficiency label of the customized machine tool.

Description

technical field [0001] The invention relates to the technical field of energy consumption performance evaluation of machine tools. Background technique [0002] my country's mechanical processing is developing towards high-efficiency, high-quality and high-energy-efficiency manufacturing. However, the machining system with machine tools as the main body has a large volume and wide area, and the total energy consumption is huge, and the energy utilization rate is low. Therefore, improving the energy efficiency of machine tools and promoting energy saving and consumption reduction in the machine tool industry is of great significance to the realization of sustainable development strategies. Guiding the customized design of energy-efficient machine tools is inseparable from an objective and comprehensive evaluation of the energy consumption performance of machine tools. [0003] The ISO 14955 series of standards issued by the International Standards Committee provides a test m...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/4065
CPCG05B19/4065G05B2219/32204Y02P90/02
Inventor 朱倩王旭刘培基张哲于方圆
Owner CHONGQING UNIV
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