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Self-hardening resin sand for mold design and preparation method of self-hardening resin sand

A technology of mold design and resin sand, which is applied in the direction of casting molding equipment, metal processing equipment, manufacturing tools, etc., can solve the problems of mold size difference, production difficulty, casting quality is not easy to be guaranteed, etc., to achieve stable and reliable shrinkage, reduce The effect of size deviation and accuracy improvement

Pending Publication Date: 2022-01-14
重庆顺庆织造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the development of society, people's demand for no-bake resin has also increased. No-bake resin has been used as a molding sand binder for many years, but in the production process it is often found that when using no-bake resin sand for processing There is a large difference between the size and the size that should be obtained, especially in large-size casting molds, which makes the clearance fit reserved in the design become an interference fit, and also causes the outer dimensions of the castings to often fail to meet the design requirements. Production has caused great difficulty, and the quality of castings is not easy to guarantee, making it impossible to carry out mass production

Method used

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  • Self-hardening resin sand for mold design and preparation method of self-hardening resin sand

Examples

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Effect test

Embodiment 1

[0020] A no-bake resin sand used for mold design, which consists of the following components in parts by weight: 100 parts of raw sand, 3 parts of resin, and 0.9 parts of curing agent.

[0021] At the same time, the invention also discloses a method for preparing self-setting sand resin sand for mold design, including the following steps:

[0022] S1: First prepare 100 parts of raw sand, and perform a preliminary filtering operation on it to prevent the internal debris from affecting the effect of later mixed molding;

[0023] S2: Then, 100 parts of the original sand are ground with grinding equipment for multiple materials, and the grinding time is 60 minutes;

[0024] S3: Stir and mix 100 parts of raw sand after grinding and 3 parts of resin, the mixing time is 2-8 minutes, and the processing temperature is 120°C during mixing to obtain the mixture;

[0025] S4: After that, heat and mix the completed mixture and 0.9 parts of the curing agent using a sand mixer, where the he...

Embodiment 2

[0030] A no-bake resin sand used for mold design, which consists of the following components in parts by weight: 100 parts of raw sand, 1 part of resin, and 0.3 part of curing agent.

[0031] At the same time, the invention also discloses a method for preparing self-setting sand resin sand for mold design, including the following steps:

[0032] S1: First prepare 100 parts of raw sand, and perform a preliminary filtering operation on it to prevent the internal debris from affecting the effect of later mixed molding;

[0033] S2: Then, 100 parts of the original sand are ground with grinding equipment for multiple materials, and the grinding time is 30 minutes;

[0034] S3: Stir and mix 100 parts of raw sand after grinding and 1 part of resin, the mixing time is 2 minutes, and the processing temperature is 100°C during mixing to obtain a mixture;

[0035] S4: After that, heat and mix the completed mixture and 0.3 parts of curing agent using a sand mixer, where the heating tempe...

Embodiment 3

[0040] A no-bake resin sand used for mold design, which consists of the following components in parts by weight: 100 parts of raw sand, 2 parts of resin, and 0.6 part of curing agent.

[0041] At the same time, the invention also discloses a method for preparing self-setting sand resin sand for mold design, including the following steps:

[0042] S1: First prepare 100 parts of raw sand, and perform a preliminary filtering operation on it to prevent the internal debris from affecting the effect of later mixed molding;

[0043] S2: Then, 100 parts of the original sand were ground with grinding equipment for multiple materials, and the grinding time was 45 minutes;

[0044] S3: Stir and mix 100 parts of raw sand after grinding and 2 parts of resin, the mixing time is 6 minutes, and the processing temperature is 110°C during mixing to obtain a mixture;

[0045] S4: After that, heat and mix the completed mixture and 0.6 parts of curing agent using a sand mixer, where the heating t...

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Abstract

The invention discloses self-hardening resin sand for mold design and a preparation method of the self-hardening resin sand for mold design. The self-hardening resin sand for mold design comprises the following components, by weight: 100 parts of crude sand, 1-3 parts of resin and 0.3-0.9 part of a curing agent. On the raw materials, the condensate content of the resin is inversely proportional to the shrinkage rate, is directly proportional to the addition amount and is directly proportional to the granularity of crude sand, on the operation method, the shrinkage rate is inversely proportional to the compactness of a sand mold and is directly proportional to the in-mold curing time of the sand mold, the heated sand mold is directly proportional to the heating temperature and time, and the shrinkage rate range is 0.2-0.3%; through verification for a long time, the shrinkage rate is stable and reliable, the problems that the working efficiency is influenced by size shrinkage caused by demolding of a resin sand mold and the casting quality is influenced by the size defect of a casting can be effectively solved, a plurality of materials can be fully mixed through the preparation steps, material preparation operation is performed according to the ratio, and matched putting during later mold casting is achieved.

Description

technical field [0001] The invention belongs to the technical field of mold design, and in particular relates to a self-setting sand resin sand used for mold design and a preparation method thereof. Background technique [0002] With the development of society, people's demand for no-bake resin has also increased. No-bake resin has been used as a molding sand binder for many years, but in the production process it is often found that when using no-bake resin sand for processing There is a large difference between the size and the size that should be obtained, especially in large-size casting molds, which makes the clearance fit reserved in the design become an interference fit, and also causes the outer dimensions of the castings to often fail to meet the design requirements. Production has caused great difficulty, and the quality of castings is not easy to be guaranteed, so that mass production cannot be carried out. Contents of the invention [0003] The object of the p...

Claims

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Application Information

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IPC IPC(8): B22C1/22B22C5/04
CPCB22C1/22B22C5/0409
Inventor 陈家强陈勇鲜腾
Owner 重庆顺庆织造有限公司