Foaming die and method of foaming components
A foam molding and mold technology, which is used in the foam molding field of foam backing and components, can solve problems such as defects, air pit surfaces, etc.
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[0019] Figure 1 illustrates a motor vehicle body panel section in the form of a roof module 10, which is a large surface composite structure attached to a roof frame 12 by bonding. The roof module 10 defines the outer skin, in this case the roof skin of a motor vehicle. As already mentioned, the roof module 10 is a composite structure and the outer skin is formed from sheet material (14), which may be a deep drawn aluminium sheet or a plastic sheet dyed throughout.
[0020] The roof module is manufactured in a foam moulding mould as shown in Figures 2 to 4, which comprises a lower part 16 and an upper part 18, which can be brought together or separated, if they are moved together The interior of the foam molding cavity 20 is determined. The lower part includes a grooved recess, while the upper part is almost flat.
[0021] A large surface membrane 22 of flexible material is secured within the upper portion 18 . The inner side 24 of the diaphragm 22 is flush with the inner s...
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