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Welding wire and method for welding the aluminum and aluminum alloy and steel

InactiveCN101284339AImprove crack resistanceSuppresses the formation of intermetallic compoundsArc welding apparatusWelding/cutting media/materialsAlloy elementElectric arc
The invention discloses a welding wire and a method for applying the welding wire on aluminum and aluminum alloy to be welded with steel. The welding wire (3) takes Al-Si solder as matrix, and then alloying elements of Cu, Mn, Zn and microelements of B, Zr and La are added to form a dedicated welding wire. The method comprises the following steps: K-shaped divided edges are formed on both ends of the aluminum and aluminum alloy (5); the angle of the divided edges is 50 plus or minus 5DEG C; a divided edge of 30 plus or minus 5 and a truncated edge of 1.0-2.0mm are formed on the side of a steel piece (4); the steel piece (4) is fixed on a chucking tool with a cooling device; the butt clearance between the aluminum and aluminum alloy (5) and the steel piece (4) is 1.0-2.0mm; a small-scaled pulse AC TIG welding method is adopted for single-side welding to realize double side shaping; a tungsten electrode (2) is hemispherical; the nozzle (1) of a welding gun is inclined to the aluminum side; and the welding wire (3) is continuously fed. The method can successfully realize the effective and fine quality connection of the aluminum and the dissimilar steel material by electric arc braze welding without clad layer, and has the advantages of simple operation, low welding cost, and stable and reliable welding process.
Owner:HARBIN INST OF TECH

Composite heat dissipation device

The invention discloses a composite heat dissipation device. The device comprises a flat plate heat tube and multiple sandwiched phase transition material composite boards. The evaporation end of the flat plate heat tube is used for taking heat from a heating element. The condensation end of the flat plate heat tube is connected with base parts of the sandwiched phase transition material composite boards. A multi-hole capillary liquid adsorbing core layer is arranged on the inner wall of the evaporation end. A bionic capillary liquid adsorbing core is arranged on the multi-hole capillary liquid adsorbing core layer. Each sandwiched phase transition material composite board comprises an enclosed inner cavity. Phase transition materials are arranged in each inner cavity. The side wall of each inner cavity is a metal plate. According to the invention, the flat plate heat tube with the capillary liquid adsorbing core has good temperature averaging ability; through the phase transition materials, temperature peaks are inhibited, so normal work of the whole electronic device is ensured; and through the integrated design of the flat plate heat tube and the sandwiched phase transition material composite boards, contact thermal resistance between a traditional flat plate heat tube and a heat sink is eliminated. In one word, the heat dissipation device is better in temperature averaging ability, stronger in heat dissipation ability, high in safety and simple to process.
Owner:淳铭散热科技股份有限公司 +1

Ultrasonic assistec laser electric arc composite welding method of aluminum alloy

The invention relates to an ultrasonic assisted laser electric arc composite welding method of an aluminum alloy. On the basis of carrying out a welding scheme by combining TIG electric arc welding and laser welding, ultrasonic vibration pressure is introduced into a welding seam, wherein a designed vibration head is in direct contact with the welding seam, so that ultrasonic resources can be more sufficiently utilized, and gas in the welding seam can be rapidly escaped; most of gas in the welding seam is removed so that welding seam gas pore defects are reduced or avoided; tissue crystal grains of the welding seam are remarkably refined by utilizing cavitation effect and acoustic streaming effect caused by the fact that ultrasonic waves are transmitted in liquid, and furthermore, tissue alloy elements of the welding seam are more uniform, segregation is reduced, the strength and corrosion resistance performance of the welding seam are improved, and the performance of a welding connector is improved; and welding residual stress is effectively eliminated or reduced and the strength and corrosion resistance performance of the connector are enhanced, so that the efficient welding of the aluminum alloy is realized.
Owner:北京隆源自动成型系统有限公司

Method for realizing swing welding with laser-GMA electric arc hybrid welding device

The invention discloses a method for realizing swing welding with a laser-GMA electric arc hybrid welding device, relating to a laser-melting electrode gas metal arc welding hybrid welding method. The method solves the problem that the defects such as incomplete fusion, gas hole and included slag, and the like, are easily existed between a side wall and a layer when welding a moderate plate and a thick plate with the laser-GMA electric arc hybrid welding device. The method comprises the following steps of: 1. chamfering; 2. clamping a work piece to be welded; 3. ensuring the positions of an electric arc and a laser beam, wherein the laser beam is perpendicularly irradiated to the surface of the work piece to be welded, an included angle between the electric arc and the laser beam is 15-60 DEG C, and the distance between the laser beam and the sharp end of a GMA electric arc welding wire is 2-6mm; 4. setting a welding technology parameter; and 5. performing the welding, wherein an electric arc welding gun is kept to be immovable when welding, and a laser beam-focused wielding gun swinging welds in the shape of 'S'. The method is used for butt welding of a thick plate more than 10mm in national defense and civil use fields of shipbuilding, petroleum pipe lines, high-pressure vessels, fighting vehicles and nuclear devices, etc.
Owner:HARBIN INST OF TECH

Microwave vacuum freeze-drying apparatus for food and drug production

The utility model relates to a metal core which has replaced the traditional metal cores of the cold stores; after an access is opened in the microwave radiation of the heat energy in the vacuum freeze-drying, the microwave radiation provides energy directly to the material at low pressure or ultra low pressure, so as to make the water molecules in the internal and external parts of the ice crystal sublime rapidly; the change not only has an advantage that the microwave can heat the internal and external part of the material at the same time, but also reserves an advantages that the prior vacuum freeze-drying equipment can decrease temperature instantly when pre-freezing and maintain the temperature in the later period of the desorption. The main microwave heating source is arranged in the centre of the material with no metal wall in the utility model, which overcomes the insufficiency of heating way by the prior microwave and makes the material heated evenly; during the period of desorption, the utility model combines the microwave heating and the shelf silicone oil heating and makes the shelf silicone oil heating as the last safeguard for the dry quality of the products, which enables the microwave overheating never take effect on the quality of the products. The utility model introduces the infrared sensor to the microwave vacuum freeze-drying equipment, which can use the microwave energy scientifically, powerfully and accurately.
Owner:丛繁滋
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