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Bearing fault self-diagnosis method and apparatus

A self-diagnosis and bearing technology, applied in signal transmission systems, instruments, etc., can solve problems such as misdiagnosis or missed diagnosis, low signal-to-noise ratio of fault characteristic signals, and unsatisfactory diagnosis results, so as to reduce human dependence and improve autonomy. performance, and the effect of improving accuracy

Inactive Publication Date: 2009-12-09
NAT UNIV OF DEFENSE TECH
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Problems solved by technology

It is precisely because the sensor is in close contact with the shell structure rather than the rotating part itself, so the measured state signal is easily affected by the relevant structural vibration and environmental noise, which makes the signal-to-noise ratio of the fault feature signal low, which greatly increases the fault feature extraction. The difficulty of diagnosis is often unsatisfactory, and even misdiagnosis or missed diagnosis may occur.
On the other hand, in some practical applications, it is often difficult or even not allowed to install external sensors, making it difficult to obtain bearing status signals

Method used

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  • Bearing fault self-diagnosis method and apparatus
  • Bearing fault self-diagnosis method and apparatus
  • Bearing fault self-diagnosis method and apparatus

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Embodiment example

[0092] Taking deep groove ball bearing 6220 as an example, the slotting position is selected on the outer ring of the bearing. Take the external load as F r =50kN, at this time the bearing works in the elastic range. Calculate the maximum load Q on the raceway of the outer ring according to formula (2) max = 25kN; according to the formula (3), the size of the elliptical area carried by the outer ring raceway is a = 5.525mm, b = 0.7482mm; when the bearing capacity coefficient is 0.8, the width of the small groove is 6mm and the length is 34mm ( Equal to the thickness of the bearing), the depth is 3mm. Then, the wireless vibration microsensor integrated with self-diagnosis algorithm is embedded in the small groove, and the remote monitoring PC is used to monitor the wireless vibration microsensor to diagnose the running state of the bearing.

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Abstract

The invention discloses a bearing fault self-diagnosis method and device, which is to open a small groove on the bearing structure, and embed a wireless vibration micro-sensor module integrated with a fault diagnosis algorithm into the small groove on the bearing structure, through the wireless vibration micro The sensor module collects and processes bearing status signals online, and wirelessly outputs the analysis results to the remote monitoring PC at the receiving end. The present invention has the following characteristics: first, the wireless vibration micro-sensor module can be integrated with the bearing without changing the overall size of the bearing; second, it can collect and process the state signal of the bearing in real time and online; third, the collected state signal is controlled by Less pollution and more real; Fourth, the autonomy of the bearing fault diagnosis process is improved and the dependence on people is reduced.

Description

technical field [0001] The invention relates to online monitoring and diagnosis of bearing faults, and in particular provides an embedded self-diagnosis method and device for bearing faults. Background technique [0002] Bearings are an important class of rotating mechanical parts, which play a role in bearing and transmitting loads in mechanical equipment. Their operating status will directly affect the performance of the entire equipment, and once a failure occurs, it will often cause disastrous consequences. Therefore, real-time on-line monitoring of bearing status is of great significance and practical application value to improve its reliability and safety. [0003] The traditional bearing condition monitoring and fault diagnosis method is often realized by installing an acceleration sensor on the surface of its housing (such as a bearing housing) to measure and analyze vibration signals. It is related to the interface between the sensor and the connection between the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G08C17/00
Inventor 温熙森杨拥民陈仲生胡政刘浩葛哲学邱静胡茑庆刘冠军陶利民李岳
Owner NAT UNIV OF DEFENSE TECH
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