A kind of manufacturing method of special thick plate

A manufacturing method and technology for extra-thick plates, applied in temperature control, metal rolling, etc., can solve the problems of no deformation or deformation in the central area, deterioration of the stress state in the central area, and reduction in the yield of blanks, etc. Effects of porosity level, lower center porosity, and reduced edge trimming

Active Publication Date: 2014-10-15
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The remaining area in the thickness direction is not deformed, resulting in a "double drum" shape on the side of the rolled billet, such as Figure 2, if this shape is maintained until the finished product, it will reduce the yield of the blank
At the same time, the uneven deformation in the thickness direction will form compressive stress in the rolling direction in the hc thickness region of the surface layer, and tensile stress in the rolling direction will be generated in the middle, which will deteriorate the stress state in the middle
In some methods, the rolling of the vertical roller mill is used to partially eliminate the "double drum" shape, but the large width-thickness ratio of the extra-thick plate cannot be effectively improved without deformation or small deformation in the central area, so that the thermal deformation can improve the structure and performance. The effect is limited, so in the undeformed or small deformed central area, the deformation recrystallization, elimination of segregation, and reduction of porosity are far worse than those of the surface layer of the billet.

Method used

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  • A kind of manufacturing method of special thick plate
  • A kind of manufacturing method of special thick plate
  • A kind of manufacturing method of special thick plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] The Q345 continuous casting slab with a thickness of 150mm is used, and the thickness of the rolled product is 60mm. After the continuous casting billet is heated to 1180°C, after descaling by high-pressure water, it enters the forced cooling zone for cooling. The forced cooling method is air mist cooling, and the cooling rate on the billet surface is 10°C / s; the continuous casting with a thickness of 150mm is cooled once. When leaving the cooling zone, the surface temperature of the billet is about 600°C, and then the billet is air-cooled and returned to the temperature to raise the surface to 780-820°C, and then it is quickly sent to the rolling mill for rolling, and the reduction in each pass is 22-30mm. After 3 passes, the surface temperature of the steel plate is still lower than 880°C, and the billet is rolled to form an extra-thick plate with a thickness of 60 mm. Afterwards, it is cooled by the accelerated cooling device after rolling, and then it is stacked for...

Embodiment 2

[0037] The continuous casting Q460 billet with a thickness of 300mm is used, and the thickness of the rolled product is 120mm. After the continuous casting slab is heated to 1200°C, after being descaled by high-pressure water, it enters the forced cooling zone for cooling. Once cooled, the surface temperature of the billet is about 570°C when it leaves the cooling zone, and then the billet is air-cooled and returned to make the surface rise to 820°C-850°C, and then it is quickly sent to the rolling mill for rolling, and the reduction in each pass is 22 ~30mm, after 4 passes of rolling, the thickness of the intermediate billet is 200mm; the surface temperature of the steel plate is slightly higher than 880°C; at this time, the intermediate billet is cooled for the second time, and the billet surface temperature is about 570°C when it exits the cooling zone, after that The intermediate billet is air-cooled and returned to 800°C-830°C, and then immediately sent to the rolling mil...

Embodiment 3

[0039] 600mm thick welded composite billet, rolled finished product thickness 200mm. After the continuous casting slab is heated to 1200°C, it is descaled by high-pressure water after it comes out of the furnace, and then rolled directly. After rolling to a thickness of 400mm, it enters the forced cooling zone for cooling. The forced cooling method is water spray cooling. The cooling rate is 80°C / s; the continuous casting with a thickness of 400mm is cooled for the first time, and the surface temperature of the billet is about 570°C when it exits the cooling zone, and then the billet is air-cooled and returned to the temperature to raise the surface to 880±15°C, and then Quickly sent to the rolling mill for rolling, the reduction of each pass is 25-35mm, after rolling for 3 passes, the thickness of the intermediate billet is 300mm; the surface temperature of the steel plate is higher than 900°C; at this time, the intermediate billet is cooled for the second time , the surface ...

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Abstract

The invention discloses a method for manufacturing an extra-thick plate (thickness>60mm), which belongs to the field of steel plate production in the metallurgical industry. The process steps are as follows: firstly, the slab heated to the temperature and descaled is transported to the cooling zone for forced cooling, the surface temperature is cooled to above the phase transition temperature Ar1 of the extra-thick plate material, and then the surface temperature rises to 780~ Between 880°C, send the billet to the rolling mill for rolling as soon as possible; when the surface temperature of the rolled billet is higher than 880°C, it needs to be forced to cool again before subsequent rolling. If necessary, the forced cooling-returning-rolling process can be repeated many times until the required thickness of the extra-heavy plate is rolled. This method can be used to increase the temperature difference between the surface layer and the central area to increase the strain in the central area, which is beneficial to refine the structure in the central area and improve the impact toughness; it is beneficial to eliminate the center porosity of the extra-thick plate; it can also reduce the thickness of the extra-thick plate. Side double. The manufacturing method of the extra-thick plate is low in investment and flexible in operation.

Description

technical field [0001] The invention belongs to the field of steel plate production in the metallurgical industry, and relates to a method for manufacturing an extra-thick plate with a thickness ≥ 60mm, aiming at solving the problem of low mechanical properties at the center of the rolled extra-thick plate, and the double-drum shape of the side of the steel plate during the rolling process. Edge folding problem caused by further rolling with double drum type. Background technique [0002] Under the requirements of large-scale and high-efficiency construction, a large single-weight, extra-wide, and extra-thick steel plate can reduce weld seams. In the construction of offshore platforms, high-strength and large-thickness steels are widely used, especially for structures such as lifting points, which require a thickness of 80mm; the steel used for racks in jack-up platform structures requires a yield strength level of 690MPa and a thickness of 80mm. 110~150mm. High-strength 4...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/22B21B37/74
Inventor 余伟蔡庆伍陈银莉刘涛何春雨张立杰
Owner UNIV OF SCI & TECH BEIJING
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