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361results about How to "Reduce the amount of cutting" patented technology

Non-transparent quartz crucible for polysilicon crystallization and manufacturing method thereof

The invention provides an opaque quartz crucible used in multicrystal silicon crystallization and a method for manufacturing the same. The crucible is of a regular square structure, and the compositions in mass ratio of the crucible are more than 99.7 Wt percent of silicon dioxide, less than 600ppm of aluminum oxide and less than 30ppm of ferric oxide. The method comprises the following steps: firstly, a raw material, i.e. high purity quartz is put into granulation equipment for wet method granulation, the grain size is controlled between 70 and 100mu m; then, slurry is fully stirred and then is fed into a gypsum mould under a pressure of between 2 and 3bar after being deposited for 24 to 48 hours; moreover, early grouting is assisted by slight vibration; the slurry is further settled for 5 to 8 hours, and is demoulded after fully dewatered; the slurry is dried inside a drier; and finally, a blank is put in a kiln for sintering so as to obtain the opaque quartz crucible. The proposal adopts grouting forming by a high-purity quartz material, and the sintered crucible has uniform inner structure; moreover, the crucible has excellent thermal shock stability and cracking resistance, and can meet the technological requirements for manufacturing multicrystal silicon cast ingots.
Owner:常熟华融太阳能新型材料有限公司

Small-sized gantry double-main shaft numerical control machine for drilling, milling and tapping

The invention relates to a small gantry dual-spindle drilling milling tapping numerical control machine. The small two-axis gantry drilling tapping digital control machine essentially solves the technical problem of providing a drilling milling tapping machine with low cost and high efficiency for the light metal hardware processing of the communication and the consumption electronic industry, and the machine has the advantages of simple structure and stable and reliable operation. The technical proposals for solving this problem is as follows: a frame structure support welded with channel steel, a diamond-shaped rib square structure soleplate and a gantry beam are adopted; a sliding plate of the beam is equipped with dual spindles, and the dual spindles are respectively a high-speed drilling milling head spindle and a high-speed tapping head spindle. The drilling milling head spindle uses a high-speed knife replaceable electric spindle; the tapping head spindle uses a self-invented mechanical tapping spindle able to carry out the screw distance selection automatically. The drilling milling head spindle can install the tool magazine on the rear, left and right positions of the machine; the tool magazine uses row-type tool magazine, inverted bamboo hat style tool magazine or row-type tool magazine and the arbitrary combination methods of inverted bamboo hat tool magazine.
Owner:深圳市康铖机械设备有限公司

Manufacturing method of super-thick steel plate

The invention discloses a manufacturing method of a super-thick steel plate (thickness is 60 millimeters) and belongs to the steel plate production field of metallurgical industry. The manufacturing method of the super-thick steel plate comprises the following steps: firstly, sending a plate blank which is heated to a certain temperature and removed an oxide scale to cooling space to conduct forced cooling, surface temperature cooling a phase transition temperature of the super-thick plate material above Ar 1, then by short time temperature returning, the surface temperature rising to the range between 780 DEG C and 880 DEG C, and sending the plate bland to a rolling mill to roll as soon as possible; when the surface temperature of the plate blank being higher than 880 DEG C, needing to conduct the forced cooling again, and then conducting the subsequent rolling. A cooling-temperature returning-rolling process can be repeated for many times if needed till rolling to the needed thickness of the super-thick steel plate. The manufacturing method of a super-thick steel plate can increase dependent variable of the central area by increasing temperature difference between a surface layer and the central area and has the advantages of being beneficial to refining central organization and improving impact toughness, beneficial to removing center porosity of the super-thick plate, and capable of reducing double strand shape on lateral sides of the super-thick plates. The manufacturing method of a super-thick steel plate further has the advantages of being saving in investment, and flexible to operate.
Owner:UNIV OF SCI & TECH BEIJING

Cutting preparation method of nickel-based single-crystal alloy seed crystal for casting

The invention discloses a cutting preparation method of a nickel-based single-crystal alloy seed crystal for casting. The cutting preparation method comprises the following steps of firstly machining a test rod or test plate which is used for preparing a seed crystal to obtain a test block with an upper parallel section and a lower parallel section, and carrying out polishing treatment on one of the parallel sections of the test block to obtain a polished surface; fixing the test block with the polished surface upward in the center of a rotating disc of an X-ray stress tester, marking a direction on the polished surface of the test block; determining an X-ray diffraction angle of a test block material, and scanning the psi angle and angle of the test block by utilizing the X-ray stress tester; carrying out the single-crystal directional cutting of the psi angle and an deflection angle by utilizing a wire cutting machine; finally preparing the seed crystal. The cutting preparation method disclosed by the invention has excessively low requirement on the orientation of an original single-crystal test rod, can directly obtain the seed crystal with orientational characteristics of (001), (011) and (111) through cutting and is low in processing cost. The seed crystal obtained through cutting has the advantages of high accuracy, good repeatability, high surface smoothness and no reprocessing.
Owner:成都航大新材料有限公司

Circular deep foundation ditch concrete pile arranging support and major structure inversing construction method

The invention belongs to the construction method of a deep foundation pit of industrial construction, particularly relates to a reverse operating construction method of a round deep foundation pit concrete piling support and a main structure and solves the problem that the existing construction method of the deep foundation pit is not suitable for complex geological condition and the construction cost is too high. The construction method comprises the following steps: the center of the foundation pit is adopted as the center and the outer sides of the position of the main structure are respectively distributed with pilings; the top parts of the pilings are poured with crown bore beams which connects the top parts of the pilings into one body; the first section of the foundation pit is excavated, reverse operation is carried out to the outer layer of the first section of the main structure; the outer layer of the first section of the main structure and the pilings are integrated by the crown bore beams so as to form a primary support of the foundation pit; the foundation pit is excavated by sections, reverse operating construction of the outer layer of the main structure is carried out by sections, which form a foundation pit support together; and normal operating construction is carried out to the inner layer of the main structure. The invention is applicable to poor geological condition and is particularly applicable to structural diversity of the soil layer in the depth range of excavation of earthwork, thus ensuring the stability of the soil body of the main structure in the construction period, greatly reducing the cost of construction measures and improving the construction speed.
Owner:MCC TIANGONG GROUP

Forging method for pressure vessel bottom head transition section of second-generation nuclear power station and mould

The invention discloses a forging method for a pressure vessel bottom head transition section of a second-generation nuclear power station. The forging method is used for forging the pressure vessel bottom head transition section of the second-generation nuclear power station, the pressure vessel bottom head transition section comprises a straight section and a conical section, the inner diameter of the straight section is not less than 3000mm, the outer diameter of the straight section is not less than 4000mm, an inner hole of the conical section is provided with a bevel edge, the minimum inner diameter of the conical section is smaller than the inner diameter of the straight section, and the overall height of the conical section is not less than 2500mm. A megaton free forging press is used, and double-vacuum steel ingots are used as raw materials. The forging method includes the steps: firstly, primarily drawing; secondly, cogging; thirdly, upsetting, forging a central hole and pre-broaching; fourthly, secondarily drawing; fifthly, flattening a large end of a forging to form a conical hole of the forging; and sixthly, broaching. The forging manufactured by the forging method can meet the technical requirements of the pressure vessel bottom head transition section of the nuclear power station, and is compact, reasonable in metal flow line distribution and not easy to crack. The invention further discloses a special mould sleeve for the forging method.
Owner:SHANGHAI HEAVY MACHINERY PLANT

Mould for machining engine main shaft bearing inner ring with inner diameter oil groove and machining method

The invention relates to a mould for machining an engine main shaft bearing inner ring with an inner diameter oil groove and a machining method, and relates to a mould for machining a bearing inner ring and a machining method. The problem of poor machining accuracy of the inner diameter of a bearing inner ring and the size of an inner diameter oil groove is solved. The mould is composed of a mouldbase, a pressing plate and a connecting bolt; and a ring-shaped flange is arranged on a bearing plane. The machining method comprises the steps that an outer circumferential surface is milled softlybefore an inner circumferential surface is turned finally, the outer circumferential surface of an inner ring and one end face of the bearing inner ring are used as a positioning datum to machine theinner circumferential surface of the inner ring; milling of the inner diameter oil groove is performed after the finally turning of the inner circumferential surface of the inner ring; the bearing support flat face of the mould is used for positioning one end face of the bearing inner ring; and the outer circumferential surface positioned by the inner surface of the ring-shaped flange of the baseis used for machining the inner diameter oil groove. According to the mould for machining the engine main shaft bearing inner ring with the inner diameter oil groove, deformation caused by tightly clamping can be avoided, the machining method ensures the machining accuracy of the inner diameter oil groove, and the method is suitable for machining the engine main shaft bearing inner ring with the inner diameter oil groove.
Owner:AVIC HARBIN BEARING

Valve housing used for opening square hole on electro-hydraulic servo valve in steam turbine power generation and processing method thereof

The invention relates to a valve housing used for opening square holes on an electro-hydraulic servo valve in steam turbine power generation and a processing method thereof. The method is characterized by comprising the steps as follows: (1) two pairs of planes in proper size are milled in advance above a working edge of a processed valve housing, the size of the milled planes is slightly larger than the size of the square holes to be opened; (2) two pairs of square holes including a hole (1), a hole (2), a hole (3) and a hole (4) are cut out on the planes by linear cutting; and the intersection edges of the two pairs of square holes are crossed outside a valve core matching surface, so as to ensure complete opening. The valve housing of the electro-hydraulic servo valve used in the steam turbine power generation is processed by the method that a plane is milled on blank material in advance, and then the square holes are processed by the processing method of linear cutting. The plane which is milled in advance can reduce the cutting quantity and the abrasive magnitude of the linear cutting. The valve housing is simple for processing, saves a lot of time and improves the work efficiency.
Owner:SHANGHAI NUOMA HYDRAULIC SYST
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