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Method for detecting cracking of furnace skin of blast furnace

A blast furnace cracking technology, applied in the direction of inspection devices, etc., can solve problems such as excessive gas concentration, staff unable to work, failure to find problems and deal with faults, etc., to achieve fast cracking and avoid burn-through effects

Active Publication Date: 2013-11-20
SHANXI TAIGANG STAINLESS STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing method for detecting blast furnace skin cracking is the empirical method of manual inspection, that is, the staff is equipped with a gas alarm device, and the inspection is carried out through visual inspection within the allowable range of gas concentration; The concentration of gas in this area exceeds the standard, and the staff cannot work, so that they cannot find problems and deal with them

Method used

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  • Method for detecting cracking of furnace skin of blast furnace
  • Method for detecting cracking of furnace skin of blast furnace
  • Method for detecting cracking of furnace skin of blast furnace

Examples

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Comparison scheme
Effect test

Embodiment 1

[0033] Present embodiment is for example embodiment on the ironmaking furnace of 1650 cubic meters, and the circumference of this furnace is 42m. The material of the furnace shell is Q235B, and its expansion coefficient is 10~13×10 -6 m / °C.

[0034] This embodiment includes the following steps in sequence:

[0035] 1. When it is judged that the suspected blast furnace skin 1 has a crack mark 6, on both sides of the suspected crack mark 6, two first angle steels 5 and second angle steels 7 in the vertical direction of ∠30×30×4 are symmetrically welded, see figure 1 , wherein one angle steel and the second angle steel 7 are targets, and the other angle steel, that is, the first angle steel 5, is equipped with a displacement sensor 4, and the end 8 of the displacement sensor 4 (i.e., the signal input end) is connected to the symmetrical angle steel, that is, the second angle steel 7. The vertical surface is in contact, and the state is set to 0 at this time. The distance b...

Embodiment 2

[0041] Present embodiment is implemented on the ironmaking furnace of 1650 cubic meters, and the circumference of this furnace is 42m. The material of the furnace shell is Q235B, and its expansion coefficient is 10~13×10 -6 m / °C.

[0042] This embodiment includes the following steps in sequence:

[0043] 1. When it is judged that the suspected blast furnace skin 1 has a crack mark 6, on both sides of the suspected crack mark 6, two first angle steels 5 and second angle steels 7 in the vertical direction of ∠30×30×4 are symmetrically welded, see Describe the installation diagram of the displacement sensor, i.e. figure 1 , wherein one angle steel and the second angle steel 7 are targets, and the other angle steel, namely the first angle steel 5, is equipped with a displacement sensor in a hole, and the end 8 of the displacement sensor is in contact with the vertical surface of the symmetrical angle steel, that is, the second angle steel 7. Set to 0. The distance b...

Embodiment 3

[0049] Present embodiment is implemented on the ironmaking furnace of 1650 cubic meters, and the circumference of this furnace is 42m. The material of the furnace shell is Q235B, and its expansion coefficient is 10~13×10 -6 m / °C.

[0050] This embodiment includes the following steps in sequence:

[0051] 1. When it is judged that the suspected blast furnace skin 1 has a crack mark 6, on both sides of the suspected crack mark 6, two first angle steels 5 and second angle steels 7 in the vertical direction of ∠30×30×4 are symmetrically welded, see Describe the installation diagram of the displacement sensor, i.e. figure 1 One of the angle steels and the second angle steel 7 are targets, and the other angle steel is the first angle steel 5, and a displacement sensor is installed in a hole, and the end 8 of the displacement sensor is in contact with the vertical surface of the symmetrical angle steel, that is, the second angle steel 7, and the state is set at this time...

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Abstract

The invention relates to a method for detecting cracking of furnace skin of a blast furnace. The method sequentially comprises the following steps: 1, judging the suspected crack sign of the furnace skin of a blast furnace and welding first angle steel and second angle steel at the two sides of the suspected crack sign, wherein the second angle steel is a target and a displacement sensor is mounted on an open hole in the first angle steel; II setting the displacement of an initial position as 0 and performing first early warning by using a warner when setting of a displacement control instrument exceeds 0.6 mm, wherein an output line of the displacement sensor is connected to the input end of a displacement control instrument, the output end of the displacement control instrument is connected to the input end of a programmable controller, the output end of the programmable controller is connected with a display, and the output end of the display is connected with the warner; and III, when the displacement change of the displacement sensor exceeds 1 mm, performing emergency warning by using the warner connected with the display and confirming that a furnace shell is cracked. According to the method for detecting cracking of furnace skin of the blast furnace, a furnace skin cracking warning signal can be output timely, so that major production safety accidents of the blast furnace are avoided.

Description

[0001] technical field [0002] The invention relates to a method for detecting cracking of blast furnace skin. Background technique [0003] The existing method for detecting blast furnace skin cracking is the empirical method of manual inspection, that is, the staff is equipped with a gas alarm device, and the inspection is carried out through visual inspection within the allowable range of gas concentration; The concentration of gas in this area exceeds the standard, and the staff cannot work, so that they cannot find the problem and deal with the fault. Contents of the invention [0004] In order to overcome the above-mentioned deficiencies in the existing methods for detecting blast furnace skin cracking, the present invention provides a method for detecting blast furnace skin cracking. Personnel can take effective measures in time to avoid major production safety accidents in blast furnaces. [0005] The idea of ​​the present invention is to realize the real-time d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B7/24
Inventor 武国杰王志军
Owner SHANXI TAIGANG STAINLESS STEEL CO LTD