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Automatic belt paving machine blank folding tool convenient to transfer and folding method

A laying and tooling technology, which is applied in the field of automatic tape laying machine blank laying tooling and laying that is easy to transfer, can solve the problems of restricting the application of automatic tape laying machine, prone to wrinkles on the surface of the billet, and troublesome production.

Inactive Publication Date: 2013-12-18
SHENYANG AIRCRAFT CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The maximum swing angle of the head of the automatic tape laying machine is ±22.5°, so the maximum bending angle of the tooling that can be laid is 45°, which limits the application of the automatic tape laying machine in laying large curvature parts to a certain extent
The radian of the sidewall of a certain type of aircraft is 25°, which exceeds the maximum swing angle of the head of the automatic tape laying machine. It cannot be directly laid by the automatic tape laying machine. It needs to be laid on the laying tool and then transferred to the forming tool. , Try not to use flat tooling for laying tooling. The two sides of the blank of the workpiece stacked by the flat tooling need to be bent by 25° before being transferred to the forming tooling. Wrinkles are prone to appear on the surface of the blank
During the lay-up process, due to the huge compaction effect of the compaction roller on the workpiece blank, the blank is closely attached to the surface of the lay-up tooling, making it difficult to transfer the workpiece blank from the lay-up tooling to the forming tooling, which brings a lot of trouble to the production. big trouble

Method used

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  • Automatic belt paving machine blank folding tool convenient to transfer and folding method

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Embodiment Construction

[0012] Such as figure 1 As shown, an automatic tape laying machine billet laying tool that is easy to transfer, the upper surface of the laying tool 1 is an arc-shaped surface 2, a rubber layer 3 is laid on the top of the arc-shaped surface 2, and an isolation layer is laid on the top of the rubber layer 3. film4.

[0013] The method for laying up composite materials using layup tooling includes the following steps:

[0014] 1) Vacuumize and compact between the rubber layer 3 and the arc-shaped surface 2 of the lay-up tool 1, so that the rubber layer 3 closely fits on the arc-shaped surface 2;

[0015] 2) The isolation film 4 and the rubber layer 3 are tightly bonded without gaps;

[0016] 3) Brush the same batch and grade of resin solution in the prepreg used in the composite material laying process on the isolation film 4, which increases the viscosity between the isolation film and the prepreg and improves the automatic laying of the first layer. lay-up efficiency, and t...

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Abstract

The invention relates to an automatic belt paving machine blank folding tool convenient to transfer. The folding tool is characterized in that the upper surface of the folding tool is an arc surface, a rubber layer is paved above the upper surface of the folding tool, and an isolating membrane is paved above the rubber layer. A method adopting the folding tool to fold a composite material comprises the steps of (1) carrying out vacuum pumping compaction on the arc surface between the rubber layer and the folding tool; (2) tightly compacting the isolating membrane and the rubber layer; (3) painting a resin solution which has same batch and mark with a prepreg which is adopted in a composite material folding process; (4) enabling the folded composite material to easily transfer to a forming tool by arranging the rubber layer between the isolating membrane and the folding tool. The folding tool and the folding method provided by the invention have the advantages that the tool can effectively solve the problem that a plane tool folding curved surface composites the wrinkle of the composite material, and meanwhile, the method is capable of effectively achieving the purpose that the folded composite material is easily transferred to the forming tool from a folding tool.

Description

technical field [0001] The invention relates to an automatic tape laying machine billet laying tool and laying method which is convenient for transfer, and is suitable for automatic laying and transfer of large curvature composite material parts. Background technique [0002] Automatic tape laying technology is an automatic laying technology integrating blanking, laying and compaction. At present, it is more and more used in the field of composite material manufacturing, especially for the laying of large wall panels and beams with simple structures. stack. The maximum swing angle of the head of the automatic tape laying machine is ±22.5°, so the maximum bending angle of the tooling that can be laid is 45°, which limits the application of the automatic tape laying machine in laying large curvature parts to a certain extent . The radian of the sidewall of a certain type of aircraft is 25°, which exceeds the maximum swing angle of the head of the automatic tape laying machin...

Claims

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Application Information

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IPC IPC(8): B29C70/38
Inventor 庞城德宋扬刘鹏张永冰顾雪琳
Owner SHENYANG AIRCRAFT CORP