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Method for manufacturing vibration isolator

A manufacturing method and vibration isolator technology, applied in the direction of coating, etc., can solve the problems of poor vibration isolation capacity, no vertical bearing capacity, poor bearing capacity, etc.

Active Publication Date: 2015-05-20
ANHUI HUAJING MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] In the above patents published in China, in summary, the existing types of vibration isolators include: anti-vibration rubber, metal springs, air springs, sponge rubber and cylindrical oil dampers, etc., among these vibration isolators, metal springs, Air springs have strong load-bearing capacity, but poor vibration isolation capacity; anti-vibration rubber and sponge rubber can attenuate high and low frequency vibrations at the same time, but poor load-bearing capacity; cylinder oil dampers have good vibration isolation capacity, but not vertical bearing capacity

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] In 100 liters of reactor, add 50kg weight percent and be 45% butyl latex, start stirring, then add 0.5kg sulfur and 1.5kg zinc diethyldithiocarbamate in butyl latex, each 10kg The four-acicular zinc oxide whiskers with a needle length of 40 μm are added to butyl latex, stirred evenly, and then sent to a centrifugal filter, and the filtered butyl latex can be recycled; the four-acicular zinc oxide whiskers coated with butyl latex on the surface The whiskers are sent to a fluidized bed dryer at 50°C for 60 minutes to dry, and then the dried four-needle zinc oxide whiskers are sent to another fluidized bed dryer at 170°C for 5 minutes of vulcanization to obtain a surface dip coating The tetraacicular zinc oxide whiskers of the upper layer of rubber layer; the obtained tetraacicular zinc oxide whiskers are then added to the recovered butyl latex, stirred, centrifugally filtered, boiled and dried, and vulcanized, and so on. The zinc oxide whisker surface is dip-coated with 5...

Embodiment 2

[0021] In 100 liters of reactor, add 50kg weight percentage composition and be 55% butyl latex, start stirring, then add 1.5kg sulfur and 2.5kg zinc diethyldithiocarbamate in butyl latex, 8kg each The four-acicular zinc oxide whiskers with a needle length of 50 μm are added to butyl latex, stirred evenly, and then sent to a centrifugal filter, and the filtered butyl latex can be recycled; the four-acicular zinc oxide whiskers coated with butyl latex on the surface The whiskers are sent to a 60°C fluidized bed dryer for 30 minutes to dry, and then the dried four-needle-shaped zinc oxide whiskers are sent to another 160°C fluidized bed dryer for 10 minutes of vulcanization to obtain a surface dip coating The tetraacicular zinc oxide whiskers of the upper layer of rubber layer; the obtained tetraacicular zinc oxide whiskers are then added to the recovered butyl latex, stirred, centrifugally filtered, boiled and dried, and vulcanized, and so on. The surface of the zinc oxide whisk...

Embodiment 3

[0024]In 100 liters of reactor, add 50kg weight percent and be 50% butyl latex, start stirring, then add 1.0kg sulfur and 2.0kg zinc diethyldithiocarbamate in butyl latex, 9kg each The tetraacicular zinc oxide whiskers with a needle length of 45 μm are added to butyl latex, stirred evenly, and then sent to a centrifugal filter. The filtered butyl latex can be recycled and reused; the tetraacicular zinc oxide whiskers coated with butyl latex on the surface Send the whiskers to a fluidized bed dryer at 55°C for 45 minutes to dry, and then send the dried four-needle zinc oxide whiskers to another fluidized bed dryer at 165°C for 8 minutes of vulcanization to obtain a surface dip coating The tetraacicular zinc oxide whiskers of the upper layer of rubber layer; the obtained tetraacicular zinc oxide whiskers are then added to the recovered butyl latex, stirred, centrifugally filtered, boiled and dried, and vulcanized, and so on. The surface of the zinc oxide whisker is dip-coated wi...

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PUM

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Abstract

The invention discloses a method for manufacturing a vibration isolator. The method is as below: first dipcoating 5-10 rubber layers on a whisker surface of tetrpod-like zinc oxide; taking 100 parts by weight of plasticated natural rubber; adding 10-15 parts by weight of the tetrpod-like zinc oxide with rubber layers dip-coated on the whisker surface, 3-5 parts by weight of nano zinc oxide, 0.3-0.8 parts by weight of stearic acid, 15-20 parts by weight of spray carbon black, 1-3 parts by weight of an antioxidant N-phenyl-beta-naphthylamine, 2-3 parts by weight of sulfur and 0.3-0.8 part by weight of an accelerator disulfide benzothiazole; mixing evenly; injecting the mixture into a metal mold cavity of a molding machine injection isolator by an injection molding machine; and vulcanizing the mixture at 150-160 DEG C for 15-20 min to obtain the isolator product. The isolator manufactured by the manufacturing method provided by the invention has strong carrying capacity and high damping dissipation energy, good noise reduction and isolation performance and obvious effects.

Description

(1) Technical field [0001] The invention relates to a method for manufacturing a vibration isolator, in particular, a method for manufacturing a vibration isolator with four-needle zinc oxide whisker reinforced rubber. (2) Background technology [0002] With the development of modern industry, vibrating tools and high-power machines that generate strong vibrations are increasing, and the vibration hazards caused by various mechanical equipment during operation and work are becoming more and more serious. In daily life, this kind of vibration and noise will endanger human health and have a great impact on people's life and work. In engineering, the broadband random excitation caused by vibration and noise will cause the multi-resonant peak response of the structure, directly affect the normal operation of electronic devices, instruments and meters, and cause catastrophic consequences in severe cases. In the military, the development of weaponry and aircraft is increasingly h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L7/00C08K13/06C08K9/10C08K7/08C08K3/22C08K5/09C08K3/04C08K5/18C08K3/06C08K5/47B29B15/10B29B13/06B29B13/10B29C35/02
Inventor 何钟
Owner ANHUI HUAJING MACHINERY
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