Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Foam dyeing method and device for towel fabric

A dyeing method and a technology of a dyeing device, which are applied in the field of dyeing technology, can solve problems such as large liquor ratio, production water, energy consumption for drying, and difficulty in cleaning, so as to reduce energy consumption, reduce residual dye overflow, and improve washing color. The effect of fastness

Active Publication Date: 2016-04-06
ZHEJIANG GRACE
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, whether it is dyeing of vat dyes or overflow dyeing of reactive dyes, since the dyeing process is to perform infiltration dyeing on the whole towel fabric, not only the bath ratio is large, the water consumption is large, the waste water produced is large, and the energy consumption of subsequent drying is high. Large, and a large amount of residual dye penetrates into the ground warp and weft under the loops of the towel fabric, which is not easy to clean, resulting in residual dye overflowing when the finished towel is in use, which is neither safe nor beautiful and comfortable, and is likely to cause consumer dissatisfaction. Dislikes and worries of pure cotton or rayon towels at the beginning of use
In addition, in fact, a large number of towel fabrics used for towel quilts, pajamas, bath towels and face sweating are dyed light colors in most cases. Produced under certain process conditions, resulting in excessive consumption of dyes, production water, drying energy consumption, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Foam dyeing method and device for towel fabric
  • Foam dyeing method and device for towel fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] figure 1 Shown is a schematic diagram of a foam dyeing device for towel fabric provided according to a preferred embodiment of the present invention. figure 2 Shown is a cross-sectional view of a terry towel to be dyed according to a preferred embodiment of the present invention. Please also refer to figure 1 and figure 2 , the foam dyeing method of the towel fabric provided by the preferred embodiment of the present invention will be described in detail below.

[0021] In this embodiment, the towel fabric 3 to be dyed is composed of front pile c, reverse pile h, ground warp a, ground warp f, ground weft e, ground weft j, etc., which are used in the method of the preferred embodiment of the present invention During processing, the white fabric is refined and bleached so as to be easy to dye, and before entering the first dyeing solution tank 69, it is pre-wetted through immersion. First, the terry towel fabric 3 to be dyed exits from the cloth supply frame 1 throu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a foam dyeing method and device for a towel fabric. The method comprises the following steps: guiding a towel fabric to be dyed through four dye vats in sequence respectively by using a plurality of cloth guide rollers, wherein before the towel fabric to be dyed passes through each dye vat, the looped pile of the towel fabric to be dyed is brushed in an oriented manner through corresponding brush rollers respectively, and a dyeing roller and a foaming device are arranged in each dye vat; when the towel fabric to be dyed passes through the dye vats, conveying fine dye liquor foam generated by the foaming device to the towel fabric to be dyed through the dyeing roller to realize foam dyeing. By adopting the foam dyeing method and device provided by the invention, the problems of high dyeing bath ratio, excessively high water consumption and excessively high energy consumption in the conventional process can be solved, and heterochromatic colorful effects are achieved on the front and back side faces of the same looped pile on the towel fabric.

Description

technical field [0001] The invention relates to a dyeing process, in particular to a foam dyeing method and device for towel fabric. Background technique [0002] Because towel fabric has special yarn loops and loose tissue structure, it is generally dyed with vat dyes by exhaust dyeing. However, the dip-dyeing process has poor reproducibility, high energy consumption and low production capacity. Moreover, in the process of refining, bleaching and dyeing, it is necessary to use a large amount of caustic soda, soda ash and other alkaline agents to obtain the desired effect. In this way, not only will the cotton fibers of the towel fabric be damaged, but also the waxy substance on the surface of the fibers will be excessively lost, and the weight loss rate is high, resulting in rough hand feeling, which needs to be compensated by subsequent softening treatment. In addition, the process wastewater generated in the above-mentioned production process has a high pH value, result...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D06B3/10D06B23/20
Inventor 章玉铭王利胜段亚峰文力
Owner ZHEJIANG GRACE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products