Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

On-line quality inspection device for diamond wire particles based on machine vision

A technology of machine vision and diamond wire, which is applied in the direction of measuring devices, particle and sedimentation analysis, instruments, etc., can solve the problems of difficult control of the detection process and slow detection speed, and achieve the effect of fast detection speed and improved clarity

Active Publication Date: 2016-04-13
WUHU HIT ROBOT TECH RES INST
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When cutting crystalline silicon, the quality of the diamond wire directly affects the quality and production efficiency of the cut silicon wafers. The quality of the diamond wire needs to be strictly monitored during the production process, and the most important parameter that determines the quality of the diamond wire is the consolidation in the The number of diamond particles of different particle sizes on the surface, the traditional diamond wire quality inspection method is to use the offline detection method, put the produced product under a high-power microscopic camera to take pictures, and then obtain the diamond wire through manual or computer-aided analysis. The quality parameters of this method; the detection speed of this method is slow, and the detection process is not easy to control

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • On-line quality inspection device for diamond wire particles based on machine vision
  • On-line quality inspection device for diamond wire particles based on machine vision
  • On-line quality inspection device for diamond wire particles based on machine vision

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] combine figure 1 and figure 2 As shown, a machine vision-based online quality inspection device for diamond wire particles provided by the present invention includes a single-axis mechanical arm 1 that moves a slider 2 along the axial direction of the diamond wire 4, and an optical displacement stage 3 is provided on the slider 1 , the single-axis manipulator 1 of the present embodiment can adopt the TL135-L10-S350-BD-P200 of CCTL Company, its maximum movement speed is 0.5m / s, repeat positioning accuracy ± 0.02mm; Cooperate with the microscope lens 7 and the camera 6 for photographing the diamond wire 4, and the camera can be adjusted axially and radially through the optical displacement stage 3. Since the diamond wire and the particles consolidated on it are very small in geometric size, Among them, the outer diameter of the diamond wire ranges from 0.10 to 0.50 mm, and the particle size ranges from 10 to 60 μm. Therefore, 7 microscope lenses with short focal length,...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
Login to View More

Abstract

The invention discloses a diamond wire particle online quality inspection device based on the machine vision. The quality inspection device comprises a single-shaft mechanical arm with a slide block moving along the axial direction of a diamond wire, wherein the slide block is provided with an optical displacement platform, and the optical displacement platform is provided with a microscope lens and a camera, which are matched with each other and used for photographing the diamond wire; a work station, a camera, a PLC (programmable logic controller) for controlling the single-shaft mechanical arm, a database server and a work station for processing an image of the diamond wire respectively form a data exchange network; the relative speed difference of the camera and the diamond wire is reduced by utilizing the conjugate movement of the mechanical arm and the diamond wire so as to improve the definition of the image, the collected image is processed and analyzed by utilizing the work station to obtain diamond wire particle statistics data, the collection and processing of the image can be completed when the diamond wire moves, the online quality inspection is realized, the detection speed is high, and the entire quality inspection process is automatically completed.

Description

technical field [0001] The invention relates to the field of detection of cutting wires, in particular to an online quality inspection device for diamond wire particles based on machine vision. Background technique [0002] Crystalline silicon is an important raw material for solar photovoltaic industry and semiconductor industry. Since crystalline silicon is a typical hard and brittle material, diamond wire cutting machine is currently used to cut crystalline silicon. Using it to cut crystalline silicon has the advantages of fast speed, low cost and environmental protection. Advantages, while the main working part of the diamond wire cutting machine is a cutting wire with diamond particles consolidated on its surface by electroplating, which is the diamond wire. When cutting crystalline silicon, the quality of the diamond wire directly affects the quality and production efficiency of the cut silicon wafers. The quality of the diamond wire needs to be strictly monitored duri...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): G01N15/00G01N15/02
Inventor 高云峰王珂王飞阳吴重阳曹雏清
Owner WUHU HIT ROBOT TECH RES INST
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products