Car Seat Ring Continuous Production Line
A technology for car seats and production lines, applied in the field of automobiles, can solve the problems of very large production impact, low production efficiency, and large floor space, and achieve the goal of improving production safety, high production efficiency, and reducing floor space. Effect
Active Publication Date: 2016-06-01
HUNAN JINGZHENG EQUIP MFG
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Problems solved by technology
Compared with the existing car seat turntable production line, the existing seat turntable production line generally has a diameter of 11 meters, 8-12 sets of foaming mold bases are installed, and the production cycle is 28-30 seconds. Due to the curing time requirement of polyurethane raw materials, When the output requirement is large, only the number of turntable lines can be increased, the production efficiency is low, and the floor space is large
There are many types of car seat products, and there are many foaming molds. When it is necessary to change the mold to produce different seats, it is necessary to stop the turntable line, remove the mold from the mold base, install a new mold, and connect the water, The whole cycle of electricity and gas pipelines takes 20 minutes, which has a great impact on production, resulting in low production efficiency
Method used
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[0027] The present invention will be described in further detail below in conjunction with the accompanying drawings.
[0028] Such as Figure 1-3 As shown, the present invention includes a transmission system 2, an annular track 9, thirty-two formwork assemblies 3, a clamping machine 4, a foaming robot 5, a foaming machine installation platform 6, a mold opening track 8, and a high-pressure foaming machine 11. Electric control system 12 and production line support 13. A safety fence 10 is installed outside the circular track 9, including various fences, guard plates, maintenance safety doors, etc., to ensure the safety of personnel in the operating area.
[0029] Such as Figure 4 As shown, the transmission system 2 includes a driving sprocket 21, a driven sprocket 22 and a chain 23, the driving sprocket 21 and the driven sprocket 22 are connected by the chain 23, and the ring formed by the chain is parallel to the circular track 9. The circular track 9 is composed of two ...
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The invention discloses an annular continuous production line of car seats. The annular continuous production line comprises a transmission system, an annular track, die holder assemblies, a foaming robot, a foaming machine installation platform, a high pressure foaming machine and an electric control system, the transmission system comprises a driving sprocket, a driven sprocket and a chain, the driving sprocket and the driven sprocket are connected through the chain, and an annular shape formed by the chain parallels to the annular track; each of die holder dollies of the die holder assemblies is provided with a chain installation rack, the chain installation rack is connected with the chain of the transmission system, the bottom of each of the die holder dollies is provided with a universal wheel, and is placed on the annular track through the wheel; the high pressure foaming machine is installed on the foaming machine installation platform, and the foaming machine platform is positioned over the annular track and is arranged close the foaming robot; and the foaming robot is close to the annular track and is arranged outside the annular track, and the foaming robot is connected with the electric control system. The annular continuous production line has the advantages of compact structure, small occupied area, production cost reduction and production efficiency increase.
Description
technical field [0001] The invention belongs to the technical field of automobiles, and in particular relates to an annular continuous production line for automobile seats. Background technique [0002] With the substantial increase in the output of automobiles, the efficient and continuous production of polyurethane soft foam products such as car seats and headrests, which are the main components of automobile interior parts, has put forward higher requirements. Compared with the existing car seat turntable production line, the existing seat turntable production line generally has a diameter of 11 meters, 8-12 sets of foaming mold bases are installed, and the production cycle is 28-30 seconds. Due to the curing time requirement of polyurethane raw materials, When the output requirement is large, the number of turntable lines can only be increased, the production efficiency is low, and the floor space is large. There are many types of car seat products, and there are many f...
Claims
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IPC IPC(8): B29C44/04B29C44/42B29C44/34B29C44/58
Inventor 陈科军
Owner HUNAN JINGZHENG EQUIP MFG