Unlock instant, AI-driven research and patent intelligence for your innovation.

A commercial processing method for environment-friendly nano-scale vat dyes

A processing method and nano-level technology, applied in chemical instruments and methods, anthracene dyes, organic dyes, etc., can solve the problems of small particle size of dyes, poor environment, flying materials, etc., achieve uniform particle size, increase specific surface area, The effect of quality improvement

Active Publication Date: 2017-03-08
安徽融创化工科技股份有限公司
View PDF1 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems existing in the prior art, the present invention provides an environment-friendly nanoscale vat dye commercial processing method, the dye particle size prepared by this method is small and uniform, and this method formulates the best dry commercialization method according to the material properties. The processing conditions solve the industry criticisms of flying materials and poor environment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A commercial processing method for environment-friendly nano-scale vat dyes
  • A commercial processing method for environment-friendly nano-scale vat dyes

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A commercial processing method of an environment-friendly nano-scale vat dye, comprising the following steps:

[0032] a. 150kg of reduced olive green B, 150kg of sodium lignosulfonate, and 90kg of water are added to the dispersing kettle, and the material is pulverized into a slurry suspension with a particle size of about 10 microns by high-speed rotary cutting;

[0033] b. Add the above-mentioned slurry suspended matter into the liquid fine crusher for ultra-fine crushing, finely crush the material to a uniform suspension slurry with a diameter of about 5 microns, and heat the slurry to 60°C at a rate of 20L / min The amount of material is poured into a sand mill, and the quality of zirconia is 817kg, and it is finely ground to obtain primary dyes;

[0034] c. the above-mentioned primary fuel is firstly filtered through a 13000-mesh sieve, followed by a second-stage filter through a filter equipped with a 15000-mesh filter cloth, and finally a third-stage filter is car...

Embodiment 2

[0038] A commercial processing method of an environment-friendly nano-scale vat dye, comprising the following steps:

[0039] a. Add 150kg vat blue RSN, 150kg sodium lignosulfonate, and 94kg water into the dispersion kettle, and grind the material into a slurry suspension with a particle size of about 18 microns by high-speed rotary cutting;

[0040] b. Add the above-mentioned slurry suspended matter into a liquid fine crusher for ultra-fine crushing, and finely crush the material into a uniform suspension slurry with a diameter of 5-10 microns. The amount of feed is poured into a sand mill, and the quality of zirconia is 817kg, and it is finely ground to obtain primary dyes;

[0041] c. The primary fuel is firstly filtered through a 12,000-mesh sieve, then subjected to a second-stage filter through a filter equipped with a 13,000-mesh filter cloth, and finally tertiary-filtered using a 100-nanometer filter element to obtain a nanoscale vat dye;

[0042] d. Spray granulation:...

Embodiment 3

[0045] A commercial processing method of an environment-friendly nano-scale vat dye, comprising the following steps:

[0046] a. Add 150kg vat blue RSN, 150kg sodium lignosulfonate, and 105kg water into the dispersing kettle, and grind the material into a slurry suspension with a particle size of about 30 microns by high-speed rotary cutting;

[0047] b. Add the above-mentioned slurry suspended matter into the liquid fine crusher for ultra-fine crushing, finely crush the material into a uniform suspension slurry with a diameter of 5-10 microns, and pour the slurry into the liquid at a feed rate of 30L / min In the sand mill, the mass of zirconia is 817kg, which is finely ground to obtain primary dyes;

[0048] c. the primary fuel is firstly filtered through a 10,000-mesh sieve, then subjected to a second-stage filter through a filter equipped with a 13,000-mesh filter cloth, and finally tertiary-filtered using a 30-nanometer filter element to obtain a nanoscale vat dye;

[0049] ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
diameteraaaaaaaaaa
Login to View More

Abstract

The invention relates to a preparation method of dyes, and particularly relates to a commercialized processing method of an environment-friendly nanoscale vat dye. The method specifically comprises the following steps: adding a vat dye, sodium lignin sulfonate and water to a dispersion kettle, and carrying out high-speed rotary cutting to obtain a suspended material; carrying out fine grinding and three-stage filtering on the suspended material; and finally carrying out spray granulation and drying, so as to obtain the environment-friendly nanoscale vat dye. The vat dye prepared by a unique three-stage filtering procedure and a specific drying condition is fast to melt materials, good in dispersion stability, low in heavy metal content, and high in pad dyeing and dyeing rate; the notorious problems of material flying and poor environment are solved; and dustproof oil does not need to be added, so that the production cost is saved; and the product quality is improved.

Description

technical field [0001] The invention relates to a preparation method of a dye, in particular to a commercial processing method of an environment-friendly nano-scale vat dye. Background technique [0002] Vat dyes have won the reputation of high-grade dyes in the dye market due to their excellent fastness since their inception. Heavy metals have stricter requirements. [0003] Whether vat dyes are used for suspension pad dyeing or leuco dyeing, the particles of the dye must be fine, and the particles of the dye are coarse. First, the stability of the suspension will be poor and it will easily settle; The surface area is small, and the chemical speed of vat dyes is slow, which is not conducive to the leveling and penetration of dyes and the improvement of color fastness; third, the large particles of dyes will reduce the penetration of dyes and produce color spots. [0004] Chinese patent (CN101215429A) discloses a preparation process of micro-nano vat dyes. This process is ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C09B5/24C09B5/48C09B67/28C09B67/04
Inventor 王洪卫郭元张怀永张文件孙晴晴蒋大为徐卉香
Owner 安徽融创化工科技股份有限公司