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Method for processing artificial Indian handmade chenille ground mat

A processing method, chenille technology, applied to carpets, devices for coating liquid on the surface, textiles, etc., can solve the problems of hindering popularization, high price, and unsatisfactory, and achieve the effect of rough style and strong air permeability

Inactive Publication Date: 2015-07-22
SHANGHAI CCF CARPET & FURNISHING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Indian handmade chenille mats have the advantages of rough style, naturalness, and strong air permeability. However, due to its extremely low output and high price, it cannot meet the needs of the market and hinder its popularization in the market.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Method for processing artificial Indian handmade chenille ground mat

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The concrete steps of embodiment one are as follows:

[0029] Step 1. Dye 0.2 300D / 360F chenille yarn and 2.5 chenille yarn hank, color number Y00024.

[0030] Step 2. The dyed 2.5 chenille yarns are woven into the base fabric through a rapier loom; the woven base fabric is loosened into a pre-shrinking machine at 170° C. to complete the pre-shrinking treatment of the base fabric.

[0031] Step 3. Adjust the needle distance of the tufting machine to 1.6cm. The tufting needle needs to consider making the needle dry and the needle hole larger. The model used in this example is φ4.7×115×110×105 Yarn→rewinding yarn→hanging yarn→threading yarn, tufting, the process parameters are set to 6 stitches / 10cm, wool height 14mm, gram weight 1000g / m 2 .

[0032] Step 4. Carry out anti-skid finishing on the woven blanket, using environmentally friendly hot sol, the back glue temperature is 130 ° C, and the glue amount is 30 g / m 2 .

[0033] Step 5. Overlock the adhesive-backed bla...

Embodiment 2

[0034] The concrete steps of embodiment two are as follows:

[0035] Step 1. Dye 0.2 300D / 360F chenille yarn and 2.5 chenille yarn hank, the color number is Y00001.

[0036] Step 2. The dyed 2.5 chenille yarns are woven into the base fabric through a rapier loom; the woven base fabric is loosened into a pre-shrinking machine at 190° C. to complete the pre-shrinking treatment of the base fabric.

[0037] Step 3. Adjust the needle distance of the tufting machine to 1.6cm. The tufting needle needs to consider making the needle dry and the needle hole larger. The model used in this example is φ4.7×115×110×105 Yarn→rewinding yarn→hanging yarn→threading yarn, tufting, the process parameters are set to 8 stitches / 10cm, wool height 16mm, gram weight 1300g / m 2 .

[0038] Step 4. Carry out anti-skid finishing on the woven blanket, using environmentally friendly hot sol, the back glue temperature is 140 ° C, and the glue amount is 40 g / m 2 .

[0039] Step 5. Overlock the adhesive-bac...

Embodiment 3

[0040] The concrete steps of embodiment three are as follows:

[0041] Step 1. Dye 0.2 300D / 360F chenille yarn and 2.5 chenille yarn hank, the color number is Y00036.

[0042] Step 2. The dyed 2.5 chenille yarns are woven into the base fabric through a rapier loom; the woven base fabric is loosened into a pre-shrinking machine at 180° C. to complete the pre-shrinking treatment of the base fabric.

[0043] Step 3. Adjust the needle distance of the tufting machine to 1.6cm. The tufting needle needs to consider making the needle dry and the needle hole larger. The model used in this example is φ4.7×115×110×105 Yarn→rewinding yarn→hanging yarn→threading yarn, tufting, the process parameters are set to 7 stitches / 10cm, wool height 15mm, gram weight 1150g / m 2 .

[0044] Step 4. Carry out anti-skid finishing on the woven blanket, using environmentally friendly hot sol, the back glue temperature is 135 ° C, and the glue amount is 35 g / m 2 .

[0045] Step 5. Overlock the adhesive-b...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a method for processing an artificial Indian handmade chenille ground mat. The method sequentially comprises the following processing steps of chenille yarn dyeing, chenille basic cloth treatment, tufting, antiskid finishing and overlock treatment. The chenille ground mat manufactured through the processing method has the advantages of an Indian handmade chenille ground mat rough in style, natural and high in air permeability, weaving volume production is achieved through equipment modification, specially-made tufting needles, basic cloth weaving and basic cloth pretreatment by selecting a proper yarn covering and dyeing process, overlock treatment and a series of process improvements, and an effective and feasible production technical scheme is provided for popularization of the ground mat of this kind.

Description

technical field [0001] The invention relates to the processing of carpets in the textile field, in particular to a processing method of imitating Indian handmade chenille floor mats. Background technique [0002] The main raw material of chenille mat is chenille yarn. Chenille yarn, also known as chenille, is a new type of fancy yarn. It is made of two strands as the core thread, and the feather yarn is sandwiched in the middle by twisting. It is soft to the touch and is widely used in velvet fabrics and decorative fabrics. The fabrics are gorgeous and have a velvety feel. Therefore, the floor mat woven with chenille yarn has the advantages of thick feeling, high-grade luxury, soft hand feeling, full suede, good drape and so on. [0003] Indian handmade chenille mats have the advantages of rough style, naturalness and strong air permeability. However, due to their extremely low output and high price, they cannot meet the needs of the market and hinder their popularity in t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): A47G27/02D03D27/18D03D15/00D06C17/02B05D5/02D03D15/283D03D15/33D03D15/40
Inventor 曹顺林徐有生李明珠
Owner SHANGHAI CCF CARPET & FURNISHING CO LTD
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