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Manufacturing method for improving attraction of rubber extrusion magnetic strip

A manufacturing method and rubber technology, applied in the direction of chemical instruments and methods, layered products, synthetic resin layered products, etc., can solve the problems of increased volume of anti-rust layer, limitation of cross-sectional shape of products, increased volume, etc.

Active Publication Date: 2015-09-30
广州新莱福磁材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The invention of publication number 101465188 discloses a flexible rare earth bonded magnet that is obtained by extrusion molding and applying a magnetic field orientation with high magnetic properties and good flexibility. It extends the magnetic properties of the flexible magnet system The space can meet the requirements of high-precision products on the magnetic properties and flexibility of magnets. The disadvantage is that the cost of rare earths to improve magnetic properties is high, and rare earths are strategic resources.
[0005] The utility model of the announcement number 202042306 relates to an anti-rust soft magnetic strip, which is characterized in that an anti-rust protective layer is provided on the surface of the soft magnetic strip, which can be a heat shrinkable tube, lacquer coating or plastic layer. A layer of anti-rust protective layer isolates the soft magnetic strip from direct contact with the outside air and substances, thereby protecting the soft magnetic strip and preventing rust. This utility model plays a role in maintaining magnetic properties. The disadvantage is that it cannot Enhance the magnetic strip suction, and the protective layer of the subsequent processing of this magnetic strip increases the volume of the final product
[0008] Publication No. 103465552 discloses a magnetic rubber strip and its production method. The magnetic rubber strip includes a metal strip, an intermediate rubber magnet and a protective cover. The disadvantage is that the metal strip limits the shape of the extruded magnetic strip, so the product cross section limited shape
[0010] A rubber extruded magnetic strip with improved suction in the present invention is to solve many shortcomings of the above prior art: the use of rare earth magnetic powder to improve the magnetic performance brings about an increase in cost; the antirust layer matched with plastic sleeves brings volume increase and suction The weakening of the magnetic strip; the improvement of the magnetic strip suction can not meet the requirements of different cross-sectional area and shape of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] 1) Put 10kg of isotropic ferrite magnetic powder, 1.2kg of chlorinated polyethylene, and 200g of additives into the internal mixer and stir evenly, then pressurize the rubber to about 140°C, and pour out the boiling water with a roller temperature of 70~100°C. Mix the rubber with the mill for 5 minutes, and then use a crusher to crush it into rubber particles with a particle size below 10mm for later use;

[0032] 2) Put 10kg of iron powder, 1.1kg of chlorinated polyethylene, and 200g of additives into the internal mixer and stir evenly, then pressurize the rubber to about 115°C, pour it out and use an open mixer with a roller temperature of 70~100°C Glue for 3 to 5 minutes, and then use a crusher to break into colloidal particles with a particle size of less than 10mm for later use;

[0033] 3) Put the pellets of step 1) and step 2) into the extruder at the same time for co-extrusion;

[0034] 4) Cooling and shaping;

[0035] 5) The final size of the product adjusted...

Embodiment 2

[0039] 1) Put 10kg of NdFeB powder, 1kg of chlorinated polyethylene, and 200g of additives into the internal mixer and mix evenly, pressurize the rubber to about 110°C, pour out the kneading with a roller temperature of 50~60°C Mix the rubber by machine for 3 minutes, and then use a crusher to crush it into rubber particles with a particle size below 10mm for later use;

[0040] 2) Put 10kg of iron powder, 1.1kg of chlorinated polyethylene, and 200g of additives into the internal mixer and stir evenly, pressurize the rubber to about 115°C, and pour it out of the open mixer with a roller temperature of 70~100°C Mix the rubber for 3~5 minutes, and then use a crusher to crush it into rubber particles with a particle size of less than 10mm for later use;

[0041] 3) Put the pellets of step 1) and step 2) into the extruder at the same time for co-extrusion;

[0042] 4) Cooling and shaping;

[0043] 5) The final size of the product adjusted in the above extrusion process is 1.5mm ...

Embodiment 3

[0047] 1) Put 10k of heterosexual ferrite magnetic powder, 1.1kg of EVA, and 200g of additives into the internal mixer and stir evenly, pressurize the rubber to about 110°C, and pour it out using an open mixer with a roller temperature of 50~60°C Mix the rubber for 3 minutes, and then use a crusher to crush it into rubber particles with a particle size below 10mm for later use;

[0048] 2) Put 10kg of iron concentrate powder, 1.1kg of EVA, and 200g of additives in an internal mixer and stir evenly, pressurize the rubber to about 115°C, pour out the rubber with an open mill with a roller temperature of 70~100°C 3 to 5 minutes, and then use a crusher to crush into colloidal particles with a particle size below 10mm for later use;

[0049]3) Put the pellets of step 1) and step 2) into the extruder at the same time for co-extrusion;

[0050] 4) Cooling and shaping;

[0051] 5) The final size of the product adjusted by the above extrusion process is 1.5mm in thickness, 25.4mm in ...

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Abstract

The invention discloses a manufacturing method for improving attraction of a rubber extrusion magnetic strip. According to the method, the magnetic strip is integrally formed through coextrusion and comprises at least two layers, one layer is a conventional permanent magnet layer, and the other layer is a soft magnetic layer which has the functions of transmitting magnetic lines of force, restraining leakage fluxes from diffusing outwards and improving utilization efficiency of magnetic properties; the thickness ratio of the permanent magnet layer to the soft magnetic layer is preferably chosen as two to one, so that the attraction of the magnetic strip can be better improved; preferably, iron concentrate powder is utilized to replace conventional ultrafine iron powder, and the weather resistance problem that the soft magnetic layer ultrafine iron powder is prone to rusting is solved. Compared with a rubber extrusion magnetic strip with the same size and shape and a single permanent magnet layer in the prior art, by means of the manufacturing method for improving the attraction of the rubber extrusion magnetic strip, the attraction is improved by 15%-30%, the environmental resources are saved, and meanwhile by means of the rubber extrusion magnetic strip, the requirements that the attraction is high, the shape is small and the quantity production is easy are met.

Description

technical field [0001] The invention belongs to the field of magnetic materials, in particular to the manufacture of a rubber extruded magnetic strip for improving suction. Background technique [0002] At present, the production of rubber door seal magnetic strips in my country is the first in the world, and the types are gradually expanded from refrigerator door seals to disinfection cabinets, doors and windows, information notice racks, advertisements, etc. The fixed parts and other fields have different requirements for shape, magnetic poles and suction. It constitutes an I-shaped, T-shaped, C-shaped magnetic strip or other special-shaped magnetic strips, and is flexible and bendable. [0003] With the development of rubber extruded magnetic strips, high-precision products have higher requirements for the improvement of suction, the reduction of volume, the complexity of cross-sectional area and shape, and the cost of products. [0004] One of the ways to improve the suc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/28C08L23/08C08K3/22C08K3/08C08K3/38B32B27/32B29C47/06
CPCB29C48/18B32B27/322C08K3/08C08K3/22C08K3/38C08K2003/0856C08K2003/2265C08L23/0853C08L23/286
Inventor 汪小明王志英吴隆章
Owner 广州新莱福磁材有限公司