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A kind of airgel fiber mat composite material and preparation method thereof

A technology for composite materials and fiber mats, which is applied in the field of airgel fiber mat composite materials and its preparation, can solve the problems of high cost, harsh technical conditions, and high equipment requirements, and achieves reduced manufacturing costs, simple and easy methods, and improved mechanical properties. performance effect

Active Publication Date: 2019-01-22
LUYANG ENERGY SAVING MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, using supercritical means to prepare airgel composite fiber materials requires very harsh technical conditions, complicated operations, high equipment requirements, high energy consumption, and high cost. The above-mentioned limitations make it often only possible to achieve experimental results. However, it is difficult to realize the actual large-scale production application

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0023] The invention provides a kind of preparation method of airgel fiber felt composite material, comprises the following steps:

[0024] A) mixing and impregnating the inorganic fiber felt with the sol to obtain the sol fiber felt;

[0025] B) Electrolyzing the sol fiber mat under vacuum conditions to obtain an airgel fiber mat composite material.

[0026] According to the present invention, firstly, the inorganic fiber mat is mixed and impregnated with the sol to obtain the sol fiber mat.

[0027] In the present invention, the inorganic fiber mat is preferably made of inorganic fibers, and the inorganic fibers are preferably one or more of glass fibers, ceramic fibers, slag wool fibers and rock wool fibers; the source of the inorganic fibers does not have Special restrictions, general commercial products can be. In the present invention, there is no special limitation on the method of making inorganic fiber mats from inorganic fibers, and conventional production methods ...

Embodiment 1

[0036] The ceramic fiber is needle-punched into a ceramic fiber mat, and the ceramic fiber mat is soaked in silica sol with a solid content of 20% to obtain a sol fiber mat precursor. The soaked sol fiber mat precursor is sucked off excess water through a vacuum pump to obtain a sol fiber mat with a water content of 30%. Put the sol fiber mat in a vacuum device connected to a DC electrode, and electrolyze it for 30 minutes under the vacuum condition of 0.08MPa and the electrolysis condition of 150V, and discharge the oxygen and hydrogen gas electrolyzed during the electrolysis process. After the electrolysis is completed, Get a density of 300Kg / m 3 airgel fiber felt composites.

[0037] The performance test of the airgel fiber mat composite material obtained shows that the thermal conductivity of the composite material at 25°C is 0.013W / m·k, and the compressive strength is 2.1MPa.

Embodiment 2

[0039] The glass fiber is needle-punched into a glass fiber mat, and the glass fiber mat is soaked in an aqueous solution of aluminum sol with a solid content of 20% to obtain a sol fiber mat precursor. The soaked sol fiber mat precursor is sucked off excess water through a vacuum pump to obtain a sol fiber mat with a water content of 70%. Put the sol fiber mat in a vacuum device connected to a DC electrode, and electrolyze it for 40 minutes under the vacuum condition of 0.095MPa and the electrolysis condition of 250V, and discharge the oxygen and hydrogen gas electrolyzed during the electrolysis process. After the electrolysis is completed, Get a density of 200Kg / m 3 airgel fiber felt composites.

[0040]The performance test of the airgel fiber mat composite material obtained shows that the thermal conductivity of the composite material at 25°C is 0.011W / m·k, and the compressive strength is 1.8MPa.

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Abstract

The invention provides a preparation method for an aerogel fiber felt composite material, wherein the preparation method comprises the following steps: A) mixing and impregnating an inorganic fiber felt and a sol, to obtain a sol fiber felt; and B) under vacuum conditions, electrolyzing the sol fiber felt, to obtain the aerogel fiber felt composite material. According to the method, the heat insulation performance of the aerogel can be played to the largest extent, and the mechanical properties are greatly improved; and the method is simple and feasible to implement, low in equipment requirements and simple to operate, has the preparation cost greatly reduced, and can meet the actual large-scale production.

Description

technical field [0001] The invention relates to the technical field of thermal insulation materials, in particular to an airgel fiber felt composite material and a preparation method thereof. Background technique [0002] Airgel is a low-density material with a nano-porous structure. Because of its extremely low density and light weight, airgel is usually called solid smoke; at the same time, more than 80% of airgel is air, so It also has a very good thermal insulation effect, for example, the electrical conductivity of silicon aerogel can be as low as 0.02W / m·k at room temperature. Therefore, aerogel is considered to be a thermal insulation material with outstanding performance. However, pure airgel has poor strength and is difficult to be used alone as a bulk material for thermal insulation projects. The usual way to solve the above problems is to combine airgel with fiber reinforced materials to form composite materials, so as to improve the strength of airgel materials....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M10/00D06M11/79D06M11/45
CPCD06M10/00D06M11/45D06M11/79
Inventor 葛振鹏任大贵刘超张成贺宋传涛
Owner LUYANG ENERGY SAVING MATERIALS CO LTD