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A kind of non-residual preparation method of multi-element carbon and ceramic matrix thermal structure composite material and turbine blade

A technology of composite materials and turbine blades, applied in the field of materials, can solve the problems of three-dimensional braided composite materials, such as the decline of mechanical properties, the damage of overall fiber reinforcement, and the long densification period, to achieve strong integrity and continuity, long densification period, high density effect

Active Publication Date: 2017-12-22
BEIHANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional densification technology, because the surface of the material is easy to crust, multiple machining and heat treatments must be performed during the densification process, the densification cycle is long, and the overall reinforcement of the fiber is destroyed, the mechanical properties of the three-dimensional braided composite material drop significantly

Method used

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  • A kind of non-residual preparation method of multi-element carbon and ceramic matrix thermal structure composite material and turbine blade
  • A kind of non-residual preparation method of multi-element carbon and ceramic matrix thermal structure composite material and turbine blade

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preparation example Construction

[0027] Such as figure 1 As shown, according to an embodiment of the present invention, a method for preparing a multi-element carbon and ceramic-based thermal structural composite material turbine blade without margin comprises the following steps:

[0028] S101: A four-step method is used to weave the turbine blade fiber fabric prefabricated body in three dimensions. The four-step three-dimensional integral weaving of continuous fiber turbine blade prefabricated body not only makes the fibers in the prefabricated body complete and continuous in the space multi-axis plane and between planes, but also the three-dimensional integral fabric structure can overcome long fibers, short fibers, two-dimensional weaving, The disadvantages of 2.5-dimensional weaving and three-dimensional needle-punched texture; it has good integrity, not easy to delaminate, high toughness, high impact resistance, excellent energy absorption capacity, outstanding fatigue resistance, near-net shape manufac...

Embodiment 1

[0042] Embodiment 1 provides a preparation process of a fiber-reinforced multi-component carbon and ceramic-based thermal structural composite turbine blade, the specific steps are as follows:

[0043] Step 1: Use the four-step method to weave the fiber fabric prefabricated body in three dimensions, and the weaving angle is 20°~45° o , the preform is C-Si-Al continuous fiber, the fiber volume fraction is 35%-45%.

[0044] In step 1, the turbine blades are designed in one piece, which has the advantages of easy sealing and assembly, and cancels the limitation of the cooling system required by the traditional nickel-based superalloy materials, and the corresponding size adjustment can be made considering the matching of thermal expansion coefficients. Considering comprehensively, the length of the airfoil of the designed turbine blade is increased by 0.3% to 0.5% compared with the airfoil of the turbine blade made of superalloy.

[0045] Step 2: Prepare (C+SiC) on the turbine b...

Embodiment 2

[0051] Embodiment 2 provides a preparation process of fiber-reinforced multi-element carbon and ceramic-based thermal structural composite materials, the specific steps are as follows:

[0052] Step 1: Use the four-step method to weave the prefabricated body three-dimensionally as a whole, and the weaving angle is 20°~45° o , the preform is C-Si-Al continuous fiber, the fiber volume fraction is 35%-45%.

[0053] In step 1, the prefabricated body adopts an integral design, which has the advantages of easy sealing and assembly, and cancels the limitation of the cooling system required by the traditional nickel-based superalloy material, and the corresponding size adjustment can be made considering the matching of thermal expansion coefficient.

[0054]Step 2: Prefabrication (C+SiC) by chemical vapor infiltration n The composite interface layer has a thickness of about 300nm-400nm.

[0055] Step 3: Adding (C+SiC) n The prefabricated body of the composite interface layer is com...

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Abstract

The invention relates to a zero-allowance preparation method for a turbine blade of a polynary carbon and ceramic-based thermo-structure composite material. The preparation method comprises the following steps: three-dimensionally internally weaving a turbine blade fibre fabric preform by adopting a four-step method; preparing a (C+SiC)n composite interface layer by adopting a chemical vapour phase osmose process; compounding single crystal alumina fibres in the turbine blade fibre fabric preform with the compound interface layer, and oozing and accommodating a substrate material to prepare the turbine blade of the polynary carbon and ceramic-based thermo-structure composite material; performing zero-allowance densification treatment on the turbine blade by adopting a precursor infiltration and pyrolysis method and a sol-gel method so that the density reaches a preset value; preparing an environment barrier coating on the surface of the turbine blade. According to the zero-allowance preparation method for the turbine blade of the polynary carbon and ceramic-based thermo-structure composite material, the overall enhancement effect of the fibres is good, the strength is high, mechanical properties are excellent, and the zero-allowance preparation method has important significance for improving the thrust-weight ratio of a military aerial engine and the operational effectiveness of a military plane.

Description

technical field [0001] The invention relates to the field of materials, in particular to a non-reserve preparation method of a multi-element carbon-based and ceramic-based thermal structural composite material turbine blade and a non-residual preparation method of a multi-element carbon-based and ceramic-based thermal structural composite material. Background technique [0002] Multi-component carbon and ceramic-based thermal structural composites are composite materials that have mechanical properties that make them suitable for thermal structural components used in complex stress-stressed environments and have the ability to maintain these properties in harsh environments such as high temperatures. This thermal structural composite material is especially a composite material composed of carbon fiber or ceramic fiber as a prefabricated body and multi-component carbon and ceramics as a matrix, that is, a fiber-reinforced multi-component carbon and ceramic matrix thermal struc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/80C04B35/565C04B41/81C04B35/624
CPCC04B35/565C04B35/624C04B35/80C04B41/81C04B2235/5224C04B2235/77C04B2235/96
Inventor 罗瑞盈侯振华
Owner BEIHANG UNIV