Synchronous control device and method for composite servo tensioner and automatic winding machine

Abstract

The invention provides a synchronous control device for a compound servo tension force device and an automatic coil winding machine, and a method thereof. The synchronous control device can be internally built in the automatic coil winding machine, and comprises a human computer interface, a controller, a coiling arm driver group, and a servo tension force driver. A user can edit scheduling parameters in the human computer interface based on product demand, enabling the controller to generate a set of coil winding machine instructions and a set of tension force adjusting instructions. The coilwinding machine instruction can control the coiling arm driver group to conduct various coiling motions, and the tension force adjusting instruction can control the servo tension force driver and change the compound servo tension force device. Through synchronously controlling the automatic coil winding machine and the compound servo tension force device, any coiling demands can synchronously provide appropriate tension force to meet the product demand having compound coiling forms.

Description

technical field [0001] The present invention relates to a control device and method for a tensioner and an automatic winding machine, in particular to a control device and method for synchronously controlling a servo tensioner and an automatic winding machine. Background technique [0002] Automatic winding machines can be divided into various types according to the types and functions of the products they produce. For example, they are used in the production of stators for DC brushless motors and reluctance servo motors, or for the production of rotor armatures for DC motors and series motors. Winding. [0003] When making coil products, the enameled wire first passes through a tensioner and then is sent to the automatic winding machine, so that the enameled wire maintains an appropriate tension during the winding process, so as to ensure that the coil after winding is moderately tight, tight and full. On the contrary, if the tension of the enameled wire cannot be kept sta...

AI Technical Summary

Problems solved by technology

However, the operator cannot monitor the tensioner during the whole process of winding, and often checks whether it needs to be adjusted at intervals, and the operation of the automatic winding machine needs to be stopped every time it is adjusted, which affects the efficiency of production

If the state of the tensioner changes, it may not be possible to detect abnormal tension immediately, resulting in poor quality of finished products produced in subsequent production

[0005] In addition, the mechanical tensioner is an independent device outside the automatic winding machine. It only maintains the tightness of the wire according to the set tension value. During the winding process, it cannot dynamically adjust the tension state according to the needs of the product. For Complicated wire-wound products are not suitable

For example, when it is necessary to change the wire speed and tension during the winding process, it cannot cooperate with the automatic winding machine to adjust itself synchronously

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