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Manufacturing method of aluminum alloy for yacht hull

A manufacturing method and technology of aluminum alloy, applied in the field of marine aluminum alloy manufacturing, can solve the problems of numerous processes and low production efficiency, and achieve the effects of easy control and low requirements for rolling equipment

Inactive Publication Date: 2018-12-18
TIANJIN ZHONGWANG ALUMINUM IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented describes methods for making Aluminum (Al) castings with improved efficiency compared to existing processes such as casting or extrusion. By reducing the amount of impurities from the raw material beforehand, these improvements lead to better results when processed into final product shapes like rods without any cracks. Additionally, there has been developed various techniques aimed towards controlling the coolant flow rates during the hot rolling process to improve stability and prevent crack formation caused by thermal shock. Overall, these technical means help achieve more efficient and cost-effective production of thin walled aluminium(AZ), particularly those made up of 6-10 mm diameter sections, resulting in increased durability and reduced costs associated with shipping.

Problems solved by technology

The technical problem addressed by this patented text relates to finding ways to improve the durable life (mechanic) or reduce costs associated with producing thin sheet metal made up mostly of pure Al metals like 5063.

Method used

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  • Manufacturing method of aluminum alloy for yacht hull

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A method for manufacturing an aluminum alloy for a yacht hull, comprising the steps of:

[0023] A. Prepare 5083 aluminum alloy raw materials according to the following ratios in parts by weight:

[0024] element

Si

Fe

Cu

mn

Mg

Cr

Zn

Ti

Impurities

Al

content

0.07

0.267

0.033

0.681

4.661

0.095

0.023

0.022

0.05

margin

[0025] Adding the prepared 5083 aluminum alloy raw materials into a melting furnace for uniform mixing and melting into a liquid aluminum alloy to obtain an aluminum alloy melt;

[0026] B. Refining the aluminum alloy melt at 740°C for 20 minutes, melting and casting the refined aluminum alloy melt into aluminum alloy ingots, during which the aluminum alloy melt is filled into the bottom of the melting furnace High-purity nitrogen gas removes impurity gases in the aluminum alloy melt. During the refining process of the aluminum alloy melt, an aluminum titanium boron w...

Embodiment 2

[0032] A method for manufacturing an aluminum alloy for a yacht hull, comprising the steps of:

[0033] A. Prepare 5083 aluminum alloy raw materials according to the following ratios in parts by weight:

[0034] element

Si

Fe

Cu

mn

Mg

Cr

Zn

Ti

Impurities

Al

content

0.076

0.247

0.045

0.652

4.651

0.093

0.016

0.024

0.05

margin

[0035] Put the prepared 5083 aluminum alloy raw material into the smelting furnace and mix evenly, then smelt it into a liquid aluminum alloy, and obtain an aluminum alloy melt;

[0036] B. Refining the aluminum alloy melt at 720°C for 40 minutes, melting and casting the refined aluminum alloy melt into aluminum alloy ingots, during which the aluminum alloy melt is filled into the bottom of the melting furnace High-purity nitrogen gas removes impurity gases in the aluminum alloy melt. During the refining process of the aluminum alloy melt, an aluminum-titanium-boron ...

Embodiment 3

[0042] A method for manufacturing an aluminum alloy for a yacht hull, comprising the steps of:

[0043] A. Prepare 5083 aluminum alloy raw materials according to the following ratios in parts by weight:

[0044] element

Si

Fe

Cu

mn

Mg

Cr

Zn

Ti

Impurities

Al

content

0.069

0.223

0.026

0.656

4.697

0.093

0.044

0.024

0.05

margin

[0045] Adding the prepared 5083 aluminum alloy raw materials into a melting furnace for uniform mixing and melting into a liquid aluminum alloy to obtain an aluminum alloy melt;

[0046] B. Refining the aluminum alloy melt at 740°C for 20 minutes, melting and casting the refined aluminum alloy melt into aluminum alloy ingots, during which the aluminum alloy melt is filled into the bottom of the melting furnace High-purity nitrogen gas removes impurity gases in the aluminum alloy melt. During the refining process of the aluminum alloy melt, an aluminum-titanium-boron ...

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Abstract

The invention belongs to the technical field of manufacturing of marine aluminum alloys and relates to a manufacturing method of an aluminum alloy for a yacht hull. The manufacturing method comprisesthe following technological steps that a 5083 aluminum alloy ingot is sawed and subjected to face milling, the sawed and face-milled 5083 aluminum alloy ingot is fed into a heating furnace to be heated at the temperature of 450-500 DEG C for 3-5 hours, and the heated 5083 aluminum alloy ingot is discharged out of the furnace to be subjected to hot rough-rolling by 25-30 passes to form an intermediate slab with the thickness being 20-25 mm; the intermediate slab is fed into a finish rolling mill to be subjected to three continuous rolling, the rolling-starting temperature of the finish rollingmill is 350-400 DEG C, the thickness of a rolled aluminum alloy coil is 7-12 mm, and the coiling temperature is 230-270 DEG C; and the two sides of the hot-rolled and offline aluminum alloy coil are blown by a fan, so that the hot-rolled and offline aluminum alloy coil is rapidly cooled to the room temperature. The problems that the mechanical strength of an existing H321 state 5083 aluminum alloyplate with the thickness being 7-12 mm is improved mainly through cold deformation, the corrosion resistance of the aluminum alloy is improved through stable annealing, the technological system has many procedures, and the production efficiency is low are solved.

Description

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Claims

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Application Information

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Owner TIANJIN ZHONGWANG ALUMINUM IND CO LTD
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