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High-power mechanical transmission gear shifting operation testing system and method

A technology of mechanical transmission and test system, which is applied in the testing of mechanical components, the testing of machine/structural components, the testing of vehicles, etc., can solve the problems of insufficient bench test coverage, difficult positioning, and difficult boundary determination.

Inactive Publication Date: 2019-07-23
BEIJING INST OF SPACE LAUNCH TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large load of the shift control mechanism and the complicated transmission path, it is difficult to determine the boundaries of each part, and it is difficult to locate once a problem occurs
The second problem is that each part of the gear shifting mechanism of a high-power mechanical transmission is designed and tested separately, so various performance and bench reliability assessments are often carried out on a separate mechanism, but due to the operating conditions of special vehicle chassis Due to the particularity, many new problems will still be exposed in the actual sports car process, and the bench test coverage is insufficient

Method used

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  • High-power mechanical transmission gear shifting operation testing system and method
  • High-power mechanical transmission gear shifting operation testing system and method
  • High-power mechanical transmission gear shifting operation testing system and method

Examples

Experimental program
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Effect test

Embodiment Construction

[0064] The gear shifting mechanism of high-power mechanical transmission includes shift controller (shift handle and bracket), shift flexible shaft and its transition device (shift flexible shaft, gear selection flexible shaft, gear selection rocker arm), shift assist device (follow-up valve, pressure regulator valve, booster cylinder), and transmission shift actuator (shift rocker arm, shift shaft, drive block, shift fork shaft, shift fork) four parts. The components in each part are prior art, and the structure of each part will not be repeated here.

[0065] Such as figure 1 Shown, the high-power mechanical transmission gear shift manipulation test system among the present invention includes

[0066] The acquisition module is used to collect real-time data during the shifting process of the high-power mechanical transmission,

[0067] a sorting module, configured to sort the real-time data into corresponding data,

[0068] A processing module, configured to test and judge ...

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PUM

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Abstract

The invention discloses a high-power mechanical transmission gear shifting operation testing system and method. The testing system comprises an acquisition module used for acquiring real-time data ina high-power mechanical transmission gear shifting process; a sorting module used for sorting the real-time data into corresponding data; and a processing module used for carrying out test judgment onthe corresponding data. The testing method comprises the following steps of acquiring the real-time data in the high-power mechanical transmission gear shifting process; sorting the real-time data into the corresponding data; and carrying out test judgment on the corresponding data. The invention aims to provide the high-power mechanical transmission gear shifting operation testing system and themethod, and provides an important test data support for the design and improvement of a high-power mechanical transmission gear shifting system.

Description

technical field [0001] The invention relates to the technical field of mechanical transmission and testing, in particular to a shift manipulation testing system and method for high-power mechanical transmissions. Background technique [0002] As the core key component of high-power mechanical transmission, the gear shifting mechanism plays an important role in ensuring the reliable operation of special vehicle chassis. Due to the characteristics of heavy load and high power on the chassis of special vehicles, the gear shifting of the synchronizer is relatively heavy; at the same time, in order to meet the needs of the space layout of the vehicle, the operating mechanism of the high-power transmission adopts the form of double flexible shafts, and the flexible shafts are compared with The rigid operating mechanism has strong nonlinearity in force and stroke, which also makes the design of the shift operating mechanism and the matching of the shift assist system more complicat...

Claims

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Application Information

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IPC IPC(8): G01M17/007G01M13/025
CPCG01M13/025G01M17/007
Inventor 张磊赵一民柳春旺高丽丽王子扬陈夺杨欣然张斌张顺单红波李洪彪赵焱明王忠刘懿敏胡习明胡文俊刘宇航赵民江思荣王旭赵敬民杨必武
Owner BEIJING INST OF SPACE LAUNCH TECH
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