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Roller flaw detection process for steel structure production

A steel structure and roller technology, applied in the direction of material magnetic variables, can solve the problems of reducing the efficiency of roller flaw detection, and achieve the effects of avoiding collection and sorting, reducing time, and improving flaw detection efficiency

Active Publication Date: 2019-10-25
浙江阳力钢结构股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004]However, when the device detects the flaws of the rollers, it needs to wait for the flaw detection of the three rollers to be completed before proceeding to the next round of flaw detection. There is a certain limit to the quantity. At the same time, after the flaw detection is completed, the rollers need to be manually removed one by one and sorted and placed, which reduces the flaw detection efficiency of the rollers.

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  • Roller flaw detection process for steel structure production
  • Roller flaw detection process for steel structure production
  • Roller flaw detection process for steel structure production

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Embodiment Construction

[0024] A roller flaw detection process for steel structure production, the roller flaw detection process includes: a. Pre-cleaning: remove the grease on the surface of all materials and test pieces and other things that may affect the normal distribution of magnetic particles, affect the density of magnetic powder accumulations, characteristics and clarity of impurities; b. Defect detection: use magnetic particle inspection equipment to detect defects on the roller; c. Demagnetization: use magnetic particle inspection equipment to directly demagnetize the magnetic powder; d. Post cleaning: after inspection and demagnetization, put Clean all the magnetic particles on the test piece, and thoroughly remove all blockages in the holes and cavities; the cleaning solution for cleaning the material and the test piece in the step a uses a water-based metal oil stain cleaning agent; after using the above cleaning solution, The chemical impact on the rollers can be avoided to ensure the i...

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Abstract

The invention discloses a roller flaw detection process for steel structure production. The roller flaw detection process is characterized by comprising the steps of: a, precleaning, which is implemented by removing grease and other impurities possibly affecting normal distribution of magnetic powder and affecting density, characteristics and clarity of magnetic powder deposits on surfaces of allmaterials and test piece; b, flaw detection of defects, which is implemented by performing flaw detection of defects on a roller by means of magnetic powder flaw detection equipment; c, demagnetization, which is implemented by demagnetizing magnetic powder directly by means of the magnetic powder flaw detection equipment; d, post-cleaning, which is implemented by cleaning all magnetic powder on the test pieces after inspection and demagnetization, and thoroughly removing all blockages in holes and cavities.

Description

technical field [0001] The invention belongs to the technical field of flaw detection equipment, and in particular relates to a roller flaw detection process for steel structure production. Background technique [0002] Magnetic particle flaw detection uses the interaction between the leakage magnetic field at the defect of the workpiece and the magnetic powder. It uses the difference between the magnetic permeability of the surface of the steel product and the near-surface defects (such as cracks, slag inclusions, hairlines, etc.) and the magnetic permeability of the steel. After magnetization, these The magnetic field at the discontinuity of the material will change, and a leakage magnetic field will be generated on the surface of the workpiece at the part of the magnetic flux leakage, thereby attracting the magnetic powder to form the magnetic powder accumulation at the defect - the magnetic trace. Under appropriate lighting conditions, the defect position and The shape, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N27/84
CPCG01N27/84
Inventor 张飞金国军
Owner 浙江阳力钢结构股份有限公司
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