Coreless roll of absorbent sheet and method for manufacturing the same
An absorbent, core roll technology, used in tissue/absorbent paper, papermaking, rolled strips, etc., can solve the problems of lack of flexibility in rolled paper products, and achieve excellent stiffness, collapse resistance, and excellent disintegration. Effect
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reference example 1
[0291] Reference example 1 (reference toilet paper 1)
[0292] To obtain the desired coreless roll of toilet paper, a continuous web (1) of three layers of absorbent material (basis weight: 55.6 g / m 2 , thickness: 0.62mm), conveyed from the embossing unit and sent to the rewinding unit.
[0293] In the rewinding unit, the continuous web first reaches a perforation module which pinches the web to provide perforation lines oriented transversely with respect to the machine direction (MD) and regularly spaced with respect to the transverse direction (CD). The size of the perforated section is 4 mm and the size of the unperforated section is 1 mm. The distance between the two perforation lines is 125mm.
[0294] After pinching, the web of absorbent material reaches a winding module where the web is picked up onto a temporary core (outer diameter: 38 mm) using tissue Tak 604 as "fugitive glue". The web was then wound onto a core to form a stock roll with a diameter of 120 mm (cor...
reference example 2
[0297] Reference example 2 (reference toilet paper 2)
[0298] A coreless roll was manufactured in the same manner as described in Reference Example 1 above, except that a continuous web (2) of three layers of absorbent material (basis weight: 53.6 g / m 2 , thickness: 0.47mm) is sent from the embossing unit and sent to the rewinding unit.
[0299] The prepared raw roll with a diameter of 120 mm was cut into individual rolls with a width of 99 mm using multiple raw roll saws parallel to the MD.
Embodiment 1
[0300] Embodiment 1 (toilet paper containing hydroxypropyl methylcellulose)
[0301] A coating composition was prepared by dissolving hydroxypropylmethylcellulose (HPMC) having a viscosity of 15 cP in water at a concentration of 3.7% by weight. The coating composition obtained was fed into a spray gun and applied at room temperature (22° C.).
[0302] In order to obtain the desired coreless roll of toilet paper, the coreless roll was produced in the same manner as described in Reference Example 1 above, except that, after pinching / cutting and before winding the web, the coreless roll was sprayed with a spray gun (pressure: 1.5 bar) Apply (spray) the coating composition to a length of about 1800 mm (ie about 15 sheets) upstream of the cutting line.
[0303] The amount of HPMC applied to the second end (length: 1800 mm; ie approximately 10% of the total web length) was 0.019 g / roll (HPMC solids content applied to a separate roll (ie after cutting the original roll)).
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