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Quality detection method of centrifugal casting alloy furnace tube, storage medium and equipment

A quality inspection method and alloy furnace tube technology, applied in the direction of design optimization/simulation, etc., can solve the problems of difficult adjustment of operating conditions, large quality differences, affecting the safe and long-term operation of high-temperature heating furnaces, etc.

Active Publication Date: 2020-07-03
GUANGDONG UNIV OF PETROCHEMICAL TECH
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Problems solved by technology

[0002] Centrifugal casting alloy furnace tubes are mainly used in high-temperature heating furnaces in the petrochemical industry. Due to the influence of high-temperature environments, high-temperature damage problems such as carburization and creep damage are extremely prominent, which often lead to cracking and failure of high-temperature units. So far, due to the operators in the furnace Therefore, the main control method to deal with high temperature damage is to control the manufacturing quality of the furnace tube, so as to achieve the expected service life, and the main means to check the quality of the furnace tube is the magnetic flux detection method, which is greatly affected by environmental factors. The change of its value is difficult to reflect the subtle differences in the quality of the furnace tubes, so it is mainly used for the batch inspection of whether the quality of the furnace tubes is qualified. The service life of some furnace tubes is only less than 10,000 hours, which is 1 / 10 of the design requirements, which seriously affects the safe long-term operation of the high-temperature heating furnace

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  • Quality detection method of centrifugal casting alloy furnace tube, storage medium and equipment
  • Quality detection method of centrifugal casting alloy furnace tube, storage medium and equipment
  • Quality detection method of centrifugal casting alloy furnace tube, storage medium and equipment

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Embodiment Construction

[0026] In order to better understand the essence of the present invention, the present invention will be further described below in conjunction with specific embodiments and accompanying drawings.

[0027] For the newly manufactured alloy furnace tube, the austenite structure and porosity defects in the alloy will be strictly controlled during the manufacturing process, and in order to ensure the strength and other mechanical indicators of the furnace tube, the cementite in the furnace tube will also be Under relatively strict control, there will not be a large amount of dispersed secondary cementite or coarsening and dissolution of grain boundary cementite. Therefore, the main factor affecting the quality of the material comes from a small amount of secondary cementite independently distributed in the grain. Coarsening degree of carbon body and grain boundary cementite. According to the microstructure of high temperature damage in the whole life cycle of the furnace tube and ...

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Abstract

The invention discloses a quality detection method of a centrifugal casting alloy furnace tube, which comprises the following steps: carrying out coercive force in-situ detection on a newly manufactured centrifugal casting alloy furnace tube to obtain coercive force data of each centrifugal casting alloy furnace tube; judging whether the batch of furnace tubes have quality consistency or not according to the detected coercive force data; judging whether the batches with quality consistency have quality difference or not; and performing quality sorting on the batches of which the quality is judged to be different. Quality detection of quantitative refining can be carried out on the centrifugal casting alloy furnace tube, so that the failure risk of the furnace tube is reduced, and the safeoperation period of the heating furnace is prolonged.

Description

technical field [0001] The invention relates to a quality detection method, storage medium and equipment of a centrifugal casting alloy furnace tube, belonging to the field of high temperature damage quality detection of a centrifugal casting alloy furnace tube. Background technique [0002] Centrifugal casting alloy furnace tubes are mainly used in high-temperature heating furnaces in the petrochemical industry. Due to the influence of high-temperature environments, high-temperature damage problems such as carburization and creep damage are extremely prominent, which often lead to cracking and failure of high-temperature units. So far, due to the operators in the furnace Therefore, the main control method to deal with high temperature damage is to control the manufacturing quality of the furnace tube, so as to achieve the expected service life, and the main means of checking the quality of the furnace tube is the magnetic flux detection method, which is greatly affected by e...

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Application Information

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IPC IPC(8): G06F30/20
CPCY02P90/30
Inventor 吕运容丛广佩陈法林段志宏范志卿李伟明
Owner GUANGDONG UNIV OF PETROCHEMICAL TECH