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Energy consumption monitoring device in intelligent production equipment, and operation method thereof

A technology of intelligent production and monitoring devices, applied in the energy industry, program control, comprehensive factory control, etc., can solve the problems of single early warning method and uncertain monitoring results, and achieve the effect of cost saving

Active Publication Date: 2021-05-28
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention provides an energy consumption monitoring device in intelligent production equipment and its operating method in order to overcome the technical defects of single early warning mode and uncertain monitoring results in the existing energy consumption monitoring device

Method used

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  • Energy consumption monitoring device in intelligent production equipment, and operation method thereof
  • Energy consumption monitoring device in intelligent production equipment, and operation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] like figure 1 As shown, an energy consumption monitoring device in intelligent production equipment includes a data acquisition module 1, a data preprocessing module 2, an equipment current grouping module 3, an equipment operation status module 4, and an online monitoring module 5; wherein:

[0059] The data acquisition module 1 is arranged on the intelligent production equipment, collects energy consumption data of the intelligent production equipment, and transmits the energy consumption data to the data preprocessing module 2;

[0060] The data preprocessing module 2 preprocesses the energy consumption data to obtain the node grouping status and operating status of the equipment;

[0061] The equipment current grouping module 3 is used to construct a equipment current grouping model, and judges the correlation abnormality of the energy consumption between the equipment in the group according to the node grouping state of the equipment, and outputs the abnormal energ...

Embodiment 2

[0087] More specifically, on the basis of Example 1, such as figure 2 A method for operating an energy consumption monitoring device in intelligent production equipment includes the following steps:

[0088] S1: Deploy the data acquisition module 1 on the intelligent production equipment to collect the energy consumption data of the intelligent production equipment;

[0089] S2: Preprocess the energy consumption data through the data preprocessing module 2 to obtain the node grouping status and operating status of the equipment;

[0090]S3: Train the device current grouping model through the device current grouping module 3, use the node grouping status of the device as the input of the device current grouping model, judge the abnormality of the energy consumption between the devices in the group, and output the abnormal energy consumption;

[0091] S4: Train the equipment operation status model through the equipment operation status module 4, use the equipment operation sta...

Embodiment 3

[0103] On the basis of Embodiments 1 and 2, aiming at the shortcomings of the old technology, this solution proposes a monitoring and early warning method for indicators such as the operating status and energy consumption status of each equipment in the intelligent manufacturing production process based on big data analysis, and borrows Data mining and deep learning technology are used to monitor the energy consumption status in complex environments, display and warn the results, and provide powerful help for enterprises to calculate losses and make decisions; The operating status of the equipment is used to analyze the energy consumption and other indicators of the equipment, and the original machinery is optimized. It is only based on a single standard and a single early warning method, making the monitoring results more convincing and saving costs for the enterprise.

[0104] This program includes five parts: ①Data acquisition module 1; ②Data preprocessing module 2; ③Equipme...

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Abstract

The invention relates to an energy consumption monitoring device in intelligent production equipment, and an operation method thereof. The method specifically comprises the following steps: collecting the original data of each information collection point in real time, carrying out data preprocessing, putting the data into a streaming message queue, collecting the data from the streaming message queue through a big data technology, preprocessing the data, constructing an operation state view of the equipment, establishing an operation state standard in a complex production environment by using a data mining technology, monitoring the energy consumption state of the equipment, judging whether the equipment is in a normal operation state, displaying a result, and performing corresponding early warning operation. The big data mining technology is used, the equipment operation state under the complex condition is flexibly analyzed, the operation state association model between different equipment is established, the originally used mechanical early warning mode only based on a single object is optimized, the monitoring result is more convincing, and the cost is saved for enterprises.

Description

technical field [0001] The present invention relates to the technical field of intelligent manufacturing, and more specifically, to an energy consumption monitoring device in intelligent production equipment and an operating method thereof. Background technique [0002] In recent years, big data technology has played a pivotal role in the development of intelligent manufacturing; in production, the operating status of various production machines like PVC calenders has always been a very important indicator, and it is also a key monitoring indicator for intelligent manufacturing. In the production process, any abnormal operation of the equipment can bring considerable losses to the enterprise, and the abnormality of the equipment motor energy consumption and other indicators will also affect the quality of the produced products. Lead to energy waste, and then directly or indirectly bring losses to the enterprise. In the context of intelligent manufacturing, most of the indic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCG05B19/41885G05B2219/32339Y02P90/02
Inventor 王美林吕逸夫刘金刚彭希灵曾俊杰
Owner GUANGDONG UNIV OF TECH