Hot metal composite slag scraper anti-stick slag refractory castable and preparation method and use method

A technology of refractory castables and slag-removing boards, which is applied in the direction of manufacturing tools, casting equipment, metal processing equipment, etc., can solve the problem of sticking slag-removing boards, restricting the production and application effects and economic benefits of slag-removing boards, and difficulty in maintaining convex structures, etc. question

Active Publication Date: 2022-07-12
武汉钢铁有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example: the Chinese patent "A kind of molten iron slag removal plate, authorized announcement number CN202054847U" discloses a cast steel slag removal board with a spherical surface on the front and back and a convex arc surface on the bottom surface, which improves the floating resistance of the slag removal board. The slag containment capacity and the amount of slag removal in a single slag removal action can reduce the gap between the bottom surface of the slag removal plate and the concave surface under the iron nozzle of the molten iron tank, and prevent the solidification and accumulation of scum and molten iron in the iron nozzle during the reflux process. The surface of the board is dip-coated with graphite paint to reduce the slag-iron adhesion of the slag-removing board, reduce the oxidation and ablation of the slag-removing board, and achieve the purpose of prolonging the life of the slag-removing board. It is difficult to effectively implement high-quality coatings, slag sticking to iron, oxidation melting, and high-temperature carburizing melting, etc., making it difficult to maintain a limited-scale convex structure, and it has not been popularized due to production costs.
The Chinese patent "A new type of hot metal slag removal board, authorized announcement number CN201807734U" discloses a cast steel slag removal board whose front, back and bottom surfaces are arc-shaped, and the slag removal is realized by arranging a gas cooling channel inside the slag removal board The on-line cooling of the slag stripper during the process can reduce the high temperature oxidation and corrosion of the slag stripper and achieve the purpose of prolonging the life of the slag stripper. Once the cooling channel of the slag removal plate is ablated, it must be replaced, which will affect the production rhythm
[0007] In summary, in order to shorten the time of molten iron slag removal, reduce the iron loss of slag removal, and prolong the service life of the slag removal board, relevant scholars have successively carried out research on the shape and structure of the metal slag removal board, the structure and preparation materials of the composite slag removal board, etc. Continuous improvement research has been carried out, and the expected use effect has been achieved in actual production. However, with the substantial extension of the service life of the composite slag removal board, the problem of slag sticking to the slag removal board has gradually deteriorated. The mechanical damage of the slag plate refractory lining is out of service, which seriously restricts the actual production and application effect and economic benefits of the slag plate

Method used

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  • Hot metal composite slag scraper anti-stick slag refractory castable and preparation method and use method
  • Hot metal composite slag scraper anti-stick slag refractory castable and preparation method and use method
  • Hot metal composite slag scraper anti-stick slag refractory castable and preparation method and use method

Examples

Experimental program
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Effect test

Embodiment 1

[0034] The molten iron composite slag scraper anti-sticking slag refractory castable includes main raw materials and auxiliary raw materials. The main raw materials include: 37% of high-aluminum clinker (among which, the weight of high-aluminum clinker with a particle size of 8-5mm accounts for the total weight of the main raw materials) 18% of the high-alumina clinker with a particle size of 5-3mm accounts for 19% of the total weight of the main raw material), fused mullite 25% (wherein, the weight of the fused mullite with a particle size of 3-1mm accounts for the main raw material 15% of the total weight, the weight of fused mullite with a particle size of 1 to 0.088mm accounts for 10% of the total weight of the main raw material), and 10% of silicon carbide (wherein, the weight of silicon carbide with a particle size of 1 to 0.088mm accounts for the total weight of the main raw material. 5% by weight, the particle size is 325 mesh, the weight of silicon carbide is 5% of the...

Embodiment 2

[0038] The molten iron composite slag scraper anti-sticking slag refractory castable includes main raw materials and auxiliary raw materials, and the main raw materials include: 40% of high-aluminum clinker by weight (wherein, the weight of high-aluminum clinker with a particle size of 8-5mm accounts for the total weight of the main raw materials 20% of the high-alumina clinker with a particle size of 5-3mm accounts for 20% of the total weight of the main raw material), 20% of the fused mullite (wherein, the weight of the fused mullite with a particle size of 3-1mm accounts for the main raw material) 13% of the total weight, the weight of fused mullite with a particle size of 1 to 0.088mm accounts for 7% of the total weight of the main raw material), and 13% of silicon carbide (wherein, the weight of silicon carbide with a particle size of 1 to 0.088mm accounts for the total weight of the main raw material. 7% by weight, the particle size is 325 mesh, the weight of silicon carb...

Embodiment 3

[0042] The molten iron composite slag scraper anti-sticking slag refractory castable includes main raw materials and auxiliary raw materials, and the main raw materials include: 45% of high-aluminum clinker by weight (wherein, the weight of high-aluminum clinker with a particle size of 8-5mm accounts for the total weight of the main raw materials 22% of the high-alumina clinker with a particle size of 5-3mm accounts for 23% of the total weight of the main raw material), fused mullite 18% (wherein, the weight of the fused mullite with a particle size of 3-1mm accounts for the main raw material 11% of the total weight, the weight of fused mullite with a particle size of 1 to 0.088mm accounts for 7% of the total weight of the main raw material), and 13% of silicon carbide (wherein, the weight of silicon carbide with a particle size of 1 to 0.088mm accounts for the total weight of the main raw material. 7% by weight, the particle size is 325 mesh, the weight of silicon carbide is 6...

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Abstract

The invention discloses an anti-sticking slag refractory castable for a molten iron composite slag scraper, a preparation method and a using method, which comprises 37-45% of high-alumina clinker, 18-25% of fused mullite, 10-20% of silicon carbide, α‑Al 2 O 3 Micro powder 6-10%, silica micro-powder 1-3%, pure calcium aluminate cement 4-6%, corundum fine powder 3-5%, heat-resistant steel fiber 1-3%, expanded graphite fine powder 2-5%, 1-2% spodumene fine powder, auxiliary raw materials include antioxidant, polyvinyl alcohol explosion-proof fiber and water reducing agent, corundum fine powder is covered with nano carbon film; it can prolong the service life of the composite slag scraper and prevent the slag scraper. Refractory lining sticky slag, improve slag removal efficiency, shorten slag removal time, reduce slag removal iron loss, avoid conventional composite slag removal board sticky slag manual cleaning labor intensity, simplify slag removal operation and other comprehensive purposes.

Description

technical field [0001] The invention relates to the technical field of a molten iron slag scraper device, in particular to an anti-stick slag refractory castable for a molten iron composite slag scraper, a preparation method and a use method. Background technique [0002] There is a lot of slag in the molten iron entering the converter, which not only affects the precise control of the composition and impurity content of molten steel, but also leads to large fluctuations in the quality of molten steel. At the same time, the consumption of flux increases and the smelting time is prolonged, resulting in increased production costs and decreased smelting efficiency. Therefore, it is necessary to minimize the amount of molten iron entering the furnace. The amount of slag in the furnace belt. However, it is difficult to avoid slag in the blast furnace tap, especially after the pretreatment of the molten iron, a large amount of pretreatment slag floats on the liquid surface of the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66C04B35/103C21C7/00B22D43/00
CPCC04B35/66C04B35/103C21C7/0087B22D43/007C04B2235/3217C04B2235/3463C04B2235/3826C04B2235/3472C04B2235/425C04B2235/5216C04B2235/96C04B2235/9607C04B2235/9676Y02P10/20
Inventor 欧阳德刚周甫邓品团沈继胜孙伟朱万军刘婳苏尚飞陈念铀
Owner 武汉钢铁有限公司
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