A manufacturing process of a wear-resistant and corrosion-resistant central water pipe for the rocker arm of a coal mining machine

A central water pipe and manufacturing process technology, applied in metal material coating process, coating and other directions, can solve the problems of unstable quality, long production cycle of chrome plating, etc., to achieve the control of deformation, good anti-oxidation atmosphere, stable sealing Effect

Active Publication Date: 2022-06-28
XIAN COAL MINING MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, chrome plating has a long production cycle, unstable quality and other factors that restrict product quality. The waste water and waste gas produced by chrome plating are relatively serious environmental pollution. Environmental protection issues have attracted much attention and attention in today's society. The concept of sustainable development of green environmental protection is also implemented. in all walks of life

Method used

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  • A manufacturing process of a wear-resistant and corrosion-resistant central water pipe for the rocker arm of a coal mining machine
  • A manufacturing process of a wear-resistant and corrosion-resistant central water pipe for the rocker arm of a coal mining machine
  • A manufacturing process of a wear-resistant and corrosion-resistant central water pipe for the rocker arm of a coal mining machine

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] This embodiment includes the following steps:

[0051] Step 1, blanking: sawing the pipe material to obtain the central water pipe wool; the outer diameter of the central water pipe wool is D, and the inner diameter is d; wherein D is 40mm, and d is 24mm;

[0052] Step 2, straightening: straightening the central water pipe wool material obtained in step 1 to obtain the straightened central water pipe wool material; the straightened central water pipe wool material has a non-straightness of 0.4mm;

[0053] Step 3. Rough machining: turning the straightened central water pipe material obtained in step 2 to obtain a central water pipe blank; The outer diameter of the main body section is D, the inner diameter is d, and the outer diameter of the dynamic sealing section is D 1 , the inner diameter is d, and the outer diameter of the static sealing section is D 2 , the inner diameter is d, the dynamic sealing section is composed of a laser cladding section and a non-laser cl...

Embodiment 2

[0060] This embodiment includes the following steps:

[0061] Step 1, blanking: sawing the pipe material to obtain the central water pipe wool; the outer diameter of the central water pipe wool is D, and the inner diameter is d; wherein D is 30mm, and d is 19mm;

[0062] Step 2, straightening: straightening the central water pipe wool material obtained in step 1 to obtain the straightened central water pipe wool material; the straightened central water pipe wool material has a non-straightness of 0.3mm;

[0063] Step 3. Rough machining: turning the straightened central water pipe material obtained in step 2 to obtain a central water pipe blank; The outer diameter of the main body section is D, the inner diameter is d, and the outer diameter of the dynamic sealing section is D 1 , the inner diameter is d, and the outer diameter of the static sealing section is D 2 , the inner diameter is d, the dynamic sealing section is composed of a laser cladding section and a non-laser cl...

Embodiment 3

[0069] This embodiment includes the following steps:

[0070] Step 1, blanking: sawing the pipe material to obtain the central water pipe wool; the outer diameter of the central water pipe wool is D, and the inner diameter is d; wherein D is 35mm, and d is 19mm;

[0071] Step 2, straightening: straightening the central water pipe wool material obtained in step 1 to obtain the straightened central water pipe wool material; the straightened central water pipe wool material has a non-straightness of 0.4 mm;

[0072] Step 3. Rough machining: turning the straightened central water pipe material obtained in step 2 to obtain a central water pipe blank; The outer diameter of the main body section is D, the inner diameter is d, and the outer diameter of the dynamic sealing section is D 1 , the inner diameter is d, and the outer diameter of the static sealing section is D 2 , the inner diameter is d, the dynamic sealing section is composed of a laser cladding section and a non-laser c...

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Abstract

The invention discloses a manufacturing process for a wear-resistant and corrosion-resistant central water pipe of a rocker arm of a coal shearer, comprising the following steps: 1. blanking; 2. straightening; 3. rough machining; 4. laser cladding; ; Sixth, the surface is smooth, and the central water pipe of the rocker arm of the coal mining machine is obtained. In the present invention, a laser cladding section and a non-laser cladding section are processed on the dynamic sealing section, and a laser cladding layer is prepared by laser cladding on the laser cladding section. While reducing the laser cladding area, it does not It affects the use of the central water pipe. By controlling the parameters of laser cladding, the efficiency of laser cladding is improved, the surface of the cladding layer is smooth, the precision control is high, and the cladding layer is full. Laser cladding replaces the traditional chrome plating process. , improves the wear resistance and corrosion resistance of the dynamic sealing section, ensures that the dynamic sealing section can also play an excellent sealing role during relative movement, has a higher sealing effect, and can still seal stably when the central water pipe moves.

Description

technical field [0001] The invention belongs to the technical field of rocker arms of coal shearers, and in particular relates to a manufacturing process of a wear-resistant and corrosion-resistant central water pipe of a rocker arm of a coal shearer. Background technique [0002] With the rapid development of science and technology, high-speed laser cladding technology has been widely used in machinery manufacturing and remanufacturing, automobile manufacturing, textile machinery, navigation and aerospace, petrochemical and other fields. Laser cladding technology has been widely used in the field of product remanufacturing. [0003] Finishing processing technology has the characteristics of simple operation, environmental protection, safety and reliability, high precision and high efficiency. At present, China has formed a mechanism to hold an international academic conference on finishing technology and surface engineering every two years. Many new theories, new processes...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00C23C24/10C22C38/42C22C38/44C22C38/52C22C38/04
CPCB23P15/00C23C24/106C22C38/42C22C38/44C22C38/52C22C38/04
Inventor 杨会武谢杰史仁贵周晓红李瑞春杨萌杰王先龙李健王晟东杨方超皮忠敏
Owner XIAN COAL MINING MACHINERY
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