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A structure of electric energy transmission device and its parameter optimization design method

A technology for power transmission and device structure, applied in design optimization/simulation, special data processing applications, etc., can solve problems such as increasing the difficulty of automatic tool change of machine tools, increasing leakage inductance of transformers, and inability to design specifications, to improve processing efficiency and The effect of electric energy utilization rate, reduction of processing cost, and reduction of the difficulty of changing the tool of the machine tool

Active Publication Date: 2022-04-22
HANGZHOU DIANZI UNIV +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The loosely coupled transformer used in rotary ultrasonic machining is different from the traditional transformer. The air gap between the primary and secondary sides will increase the leakage inductance of the transformer. It is necessary to design a compensation circuit to improve the transmission efficiency. Secondly, the special magnetic core structure also makes it impossible to operate according to the current situation. Some general transformer design specifications for design
In addition, in the actual application process, it is often necessary to replace a variety of ultrasonic tools according to the processing technology. It is unrealistic to equip each ultrasonic tool with a separate set of circuit compensation and loosely coupled transformers, which will greatly increase the difficulty of automatic tool change on machine tools.

Method used

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  • A structure of electric energy transmission device and its parameter optimization design method
  • A structure of electric energy transmission device and its parameter optimization design method
  • A structure of electric energy transmission device and its parameter optimization design method

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Embodiment Construction

[0030] Below in conjunction with accompanying drawing and case the present invention is described in further detail:

[0031] like figure 1 , figure 2 and image 3 As shown, a combined loosely coupled transformer is composed of a primary side magnetic core 4 and a secondary side magnetic core 1 . The secondary magnetic core has a complete ring shape, the central through hole 2 is used to assemble the ultrasonic tool, and there is a circle of annular grooves on the side for filling the secondary coil. The main side magnetic core is assembled on the machine tool and is composed of a plurality of magnetically permeable material sheets 5 ( figure 1 The middle is 8 pieces), the output power and power transmission efficiency can be adjusted by increasing or decreasing the number of slices to change the core angle α to adjust the output power and power transmission efficiency to adapt to a variety of ultrasonic tools. The main side magnetic core groove 7 is used to fill the main ...

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Abstract

The invention relates to a structure of an electric energy transmission device and a parameter optimization design method thereof. The combined loosely coupled transformer in the present invention is composed of a primary magnetic core and a secondary magnetic core, wherein the primary magnetic core is composed of multiple sheets of magnetically permeable material, and the secondary coil is in the form of a coil plate. The optimal design method in the present invention is to establish the reluctance model and the mutual inductance model of the combined loosely coupled transformer, establish the mapping relationship between the transformer structural parameters and compensation parameters and the transmission efficiency and output power of the ultrasonic transducer, and finally through the genetic algorithm for optimization. The invention can realize a set of circuit compensation and dynamically adjust the core angle of the main side and the number of layers of the coil plate of the secondary side of the combined loosely coupled transformer, so as to adapt to various ultrasonic tools, effectively reduce the processing cost and the difficulty of machine tool change, and improve the processing efficiency and power utilization.

Description

technical field [0001] The invention belongs to the design field of loosely coupled transformers in electric energy transmission devices, and in particular relates to a combined loosely coupled transformer used in rotary ultrasonic processing and an optimization design method for structural parameters and comprehensive efficiency thereof. Background technique [0002] Compared with traditional high-speed cutting, rotary ultrasonic machining has the advantages of small cutting force, low cutting heat, good surface quality of the processed material, and high processing efficiency. It can not only effectively extend the service life of the tool, but also stabilize the machining process it is good. For this reason, rotary ultrasonic machining, as an emerging special processing technology, is currently the key research and development direction of the machining industry. [0003] Different from the rotary cutting process of traditional machine tools, the tool of rotary ultrasoni...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/20
CPCG06F30/20
Inventor 洪江锟陈张平张尧赵晓东孔亚广张帆黄娜
Owner HANGZHOU DIANZI UNIV