Dedicated frame for resin-based composite material sulfuration machine, repairing machine and its production method

A technology of composite materials and production methods, applied in the field of special racks, can solve the problems of mechanical handling equipment that cannot be used, labor intensity of operators, and insufficient bending strength, etc., and achieve the effect of light weight, low cost, and good rigidity

Inactive Publication Date: 2007-04-25
丁宇
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, there are two kinds of vulcanizing machines and repairing machine frames at home and abroad, which are made of aluminum alloy and steel. When the equipment is glued and repaired on site, the belt corridor is narrow and the mechanical handling equipment cannot be used, so it can only be done manually. For handling, the steel frame is too heavy, and the bending strength is not good. Although the aluminum alloy frame is much lighter than the steel frame, the bending strength is also good, but there are still heavy weight, high cost, and labor intensity of the operator. However, vulcanizing machines and repairing machines are indispensable tape bonding and repairing equipment for large and medium-sized enterprises such as metallurgy, mining, building materials, chemicals, power plants, ports, etc. There is an urgent need to develop a light, energy-saving, and low-cost high-strength new material as the frame of the vulcanizer and repair machine, and because the frame of the vulcanizer and repair machine is the main bulky material, it occupies 40-70% of the cost, it is against this background that the present invention arises

Method used

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  • Dedicated frame for resin-based composite material sulfuration machine, repairing machine and its production method
  • Dedicated frame for resin-based composite material sulfuration machine, repairing machine and its production method
  • Dedicated frame for resin-based composite material sulfuration machine, repairing machine and its production method

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Experimental program
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Effect test

Embodiment 1

[0021] As shown in Figure 1-7, the composite materials used in resin-based composite vulcanizers and repair machine special frames are composed of unsaturated polyester resin, glass fiber bundle yarn, composite unidirectional fiber mat, and benzoyl peroxide. Percent by weight: 36 parts of unsaturated polyester resin, 25 parts of glass fiber bundle yarn, 26 parts of composite unidirectional fiber mat, 2 parts of benzoyl peroxide curing agent, 2 parts of accelerator, 4 parts of flame retardant, color paste 3 parts, anti-aging agent 2 parts.

[0022] As shown in Figure 8-9, the production method of the resin-based composite vulcanizer and the special frame of the repair machine is as follows: 1. 36 parts of unsaturated polyester resins are mixed with 2 parts of benzoyl peroxide for curing Agent, 2 parts of accelerator, 4 parts of flame retardant, 3 parts of color paste, 2 parts of anti-aging agent, mix well, and place in the dipping tank of the pultrusion machine. 2. The pultrus...

Embodiment 2

[0024] As shown in Figure 1-7, the special frame (profile) for resin-based composite vulcanizing machine and repair machine includes: frame (profile) material, structural shape (Figure 1-7), and the composite material is composed of unsaturated Composed of polyester resin, glass fiber bundle yarn, composite unidirectional fiber mat, and benzoyl peroxide, its percentage by weight is: 58 parts of unsaturated polyester resin, 13 parts of glass fiber bundle yarn, 25 parts of composite unidirectional fiber mat, 1 part of benzoyl peroxide curing agent, 1 part of accelerator, 0.5 part of flame retardant, 1 part of color paste, 0.5 part of anti-aging agent.

[0025] As shown in Figure 8-9, the production method of resin-based composite vulcanizer and repair machine special frame (profile), its process steps are: 1.58 parts of unsaturated polyester resin, and equipped with 1 part of benzyl peroxide Acyl curing agent, 1 part of accelerator, 0.5 part of flame retardant, 1 part of color p...

Embodiment 3

[0027] As shown in Figure 1-7, the special frame (profile) for resin-based composite vulcanizing machine and repair machine includes: frame (profile) material, structural shape (Figure 1-7), and the composite material is composed of unsaturated Composed of polyester resin, glass fiber bundle yarn, composite unidirectional fiber mat, and benzoyl peroxide, the percentages by weight are: 53.5 parts of unsaturated polyester resin, 16.5 parts of glass fiber bundle yarn, 18.5 parts of composite unidirectional fiber mat, 1.5 parts of benzoyl peroxide curing agent, 2 parts of accelerator, 4 parts of flame retardant, 2.5 parts of color paste, 1.5 parts of anti-aging agent.

[0028]As shown in Figure 8-9, the production method of resin-based composite vulcanizer and repair machine special frame (profile), its process steps are: 1.53.5 parts of unsaturated polyester resin, and equipped with 1.5 parts of benzyl peroxide Acyl curing agent, 2 parts of accelerator, 4 parts of flame retardant...

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Abstract

The invention discloses a vulcanizer of resin-based composite material, specific rack of repairing machine and manufacturing method, which comprises the following parts: 36-58% resin, 35-58% fiber, 1-2% hardener dibenzoyl peroxide, 1-2% accelerant, 0.5-2.5% aging retarder, 1-3% color paste and 0.5-4% fire retardant.

Description

technical field [0001] The invention belongs to a vulcanizing machine and parts on a repairing machine, in particular to a special frame made of glass fiber reinforced resin-based composite material. Background technique [0002] At present, there are two kinds of vulcanizing machines and repairing machine frames at home and abroad, which are made of aluminum alloy and steel. When the equipment is glued and repaired on site, the belt corridor is narrow and the mechanical handling equipment cannot be used, so it can only be done manually. For handling, the steel frame is too heavy, and the bending strength is not good. Although the aluminum alloy frame is much lighter than the steel frame, the bending strength is also good, but there are still heavy weight, high cost, and labor intensity of the operator. However, vulcanizing machines and repairing machines are indispensable tape bonding and repairing equipment for large and medium-sized enterprises such as metallurgy, mining,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L101/02C08L67/06C08L67/00C08K7/00B29C35/02B29C73/00B29C70/52C08L25/06C08L23/12C08L33/26C08L69/00C08L77/06C08L71/12C08K5/14
Inventor 丁宇
Owner 丁宇
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