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Sportsboard structures

a technology for sports boards and body boards, applied in the field of sports boards, can solve the problems of inability to resist impact, inability to make the body board very rigid, and inability to help the rider in directing the board

Inactive Publication Date: 2013-06-13
NOVA CHEM INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a sports board with a waterproof foam core and layers covering the surfaces. The foam core has a low water absorption, which makes it suitable for use in aquatic sports such as surfing. The invention also provides a surfboard blank with an expandable polymer matrix that can be molded to the desired shape and reinforced with stringers. This expandable polymer matrix contains resins that can have good properties, such as flexibility and durability. Overall, the invention provides improved performance and comfort for sports equipment that comes in contact with water.

Problems solved by technology

Although this combination provides a surfboard with water repellent characteristics and an external surface to support the users, the combination is not impact resistant.
The flex and torsion stress tend to distort the body board, and generally this is an undesirable result because successful completion of maneuvers requires the body board's responding adequately to the rider's steering.
Force applied to the body board that only distorts the board does not help the rider in redirecting the board.
On the other hand, simply making the body board to be very rigid is not a practicable solution because of weight concerns and because flex in the body board may be desirable along certain sections of the board.
Notwithstanding these generalizations, variations in individual riders' styles and preferences for body board performance characteristics, as well as wide variations in surf conditions, complicate the task of providing appropriate stiffening to a body board.
Additionally, in water applications, the weight of the board can adversely affect the buoyancy of the board.
Unfortunately, foam core boards utilizing polyurethane, expanded polystyrene, and / or expanded polypropylene tend to take on moisture when exposed to water making them heavier and less desirable.
Though flexibility is a desirable attribute, it has proved elusive to build into a sports board, and typically requires time consuming and expensive construction methods.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0291]This example demonstrates the superior flexibility of surfboards made according to the invention.

[0292]Test Apparatus

[0293]Testing was conducted on an Emerson 8510 compression tester, (Emerson Apparatus Company, Inc., Portland, Me.), designed in accordance with the requirements of ASTM D642 and TAPPI T804 equipment specifications. The programmable platen was set at a rate of 0.5 inches (1.27 cm) per minute. The fixture used was a modified design of the general test protocol for alpine skis, a three point bending test to ASTM Standard 780-93a.

[0294]Each surfboard was placed on the fixture, which was installed under the Emerson apparatus aligned to the same center point. The base of each surfboard was supported by a 1.5″ diameter free floating steel rod so as to not apply any friction to the base of the board as it was being deflected from the top. The spacing between the bottom rails is 28 inches and the selection of the spacing was determined through findings of the major comp...

example 2

[0303]This example demonstrates the superior flexibility of surfboards made according to the invention. The test apparatus described in Example 1 was also used in this Example.

[0304]Sample Description

[0305]The sample surfboards were similar to those shown in FIGS. 31 and 32, approximately 70 inches (178 cm) long. The blanks for each sample were molded, and cut in half lengthwise and a wooden stringer attached to each half with an adhesive. The blanks were glassed using an epoxy laminate. All ingredients and construction were identical except for the foam material for the blanks, which were as follows:[0306]Sample 3: 2.5 lb / ft3 (40 kg / m3) density expanded polystyrene[0307]Sample 4: 2.5 lb / ft3 (40 kg / m3) density expanded ARCEL® 730 resin

[0308]Each surfboard was placed on the test apparatus and the platen was lowered until a break in the stress-strain curve indicated a failure. Sample 3 indicated a failure at 0.71 inches (1.8 cm) and sample 4 at 0.85 inches (2.2 cm) of deflection.

[0309...

example 3

[0311]This example demonstrates the effect of laminate on the flexibility of surfboards made according to the invention. The test apparatus described in Example 1 was also used in this Example.

[0312]The sample surfboards were similar to those shown in FIGS. 31 and 32, approximately 70 inches (178 cm) long. The blanks for each sample were molded, and cut in half lengthwise and a wooden stringer attached to each half with an adhesive. The foam used for the blanks was 2.5 lb / ft3 (40 kg / m3) density expanded ARCEL® 730 resin. All ingredients and construction were identical except for the laminate resin used to glass the blanks, which were as follows:[0313]Sample 5: blank glassed using an epoxy laminate[0314]Sample 6: blank glassed using a polyester laminate

[0315]Each surfboard was placed on the test apparatus and the platen was lowered at a rate of 0.5 inches (1.27 cm) per minute to a deflection of 1 inch (2.54 cm). The deflection and load where a break in the stress-strain curve was not...

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PUM

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Abstract

A sports board that includes an elongate, water impervious, thermoplastic foam core having an upper surface and an under surface; an upper layer covering at least a portion of the upper surface; and an under layer covering at least a portion of the under surface. The foam core is made of a foamed material having a water absorption (measured according to ASTM C-272) of less than 2 volume percent.

Description

REFERENCE TO RELATED APPLICATION[0001]This application claims the benefit of priority of U.S. Provisional Application Ser. No. 60 / 920,073 filed Mar. 26, 2007 entitled “Sportsboard Structures,” which is herein incorporated by reference in its entirety.BACKGROUND OF THE INVENTION[0002]1. Field of the Invention[0003]The present invention is directed to novel sports boards that can be used for various sporting activities.[0004]2. Description of the Prior Art[0005]Boards and modified boards have been used for various sports and / or athletic activities such as for example surfing, riding waves, sail boarding, being towed by a boat, water skiing, snow boarding, sledding, snow skiing, and skateboarding.[0006]Surfboards are flat or slightly curved narrow floating bodies which are suitable for use for one or more individuals to move along with or ride a swell or wave of water as it approaches land, a shoreline or a beach.[0007]Sailboards can be similar to surfboards, but can be fitted with a s...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B63B35/79
CPCB63B35/7909B63B32/57B63B32/30B63B32/22B63B34/54A63C5/003A63C5/03A63C5/031A63C5/122A63C5/126
Inventor HAYWARD, LOUIS G.GRIFFIN, CHRISTOPHERARCH, PAUL E.
Owner NOVA CHEM INC