Tufting machine with self-aligning gauging modules

Abstract

Symmetrical, modular blocks each having a plurality of fixed, equally spaced, gauging elements, namely loopers, needles, and reeds protruding therefrom, the blocks are positioned on the sides of the guide bars of a tufting machine, each guide bar having transverse channels at equally spaced intervals. These channels respectively receive guide bars of the blocks when the blocks are removably positioned on the sides of the guide bar. Bolts or screws secure the blocks in place on their guide bars so that their needles, loopers, and reeds are appropriately gauged and positioned for tufting action, protruding toward the tufting zone.

Description

BACKGROUND OF THE INVENTIONThis invention relates to a tufting machine with self-aligning gauging modules and is more particularly concerned with a tufting machine with replaceable gauging elements which can be readily installed and removed.Tufting machines are products which must be built with precision so that the needles of the machine are accurately spaced from each other along the needle bar or bars and the loopers are accurately uniformly spaced from each other so that their bills respectively pass closely adjacent to the needles for engaging and holding loops of yarns carried by the needles. Furthermore, the spacing of the reeds must be accurate so as not to interfere with the travel of the needles. When building a machine, any error or tolerance in positioning these gauging elements, namely the needles, the loopers, and the reeds, may accumulate as the work progresses. The present invention seeks to establish a consistency for all such cross over parts throughout the machine...

AI Technical Summary

Benefits of technology

Briefly described, the present invention includes a modular member having a holder or block which is cast around the end portion of a plurality of gauging elements, such as needles, loopers, and reeds which are spaced quite accurately from each other and are held in cantilever fashion so that they protrude, in appropriate alignment and gauging, from the block or holder. The blocks or holders are all of the same precise width, the back side of each holder or block being provided with a central T-shaped tab or alignment member which includes a longitudinally extending guide and a transversely extending shoulder. The longitudinally extending guides are respectively received in transversely spaced slots in gauge bars of the machine, the block and the gauge bar being provided with a pair of aligned holes through which a detent is passed when the transverse shoulder abuts an edge of the gauge bar. The slots are quite accurately, equally spaced from each other and are parallel to each other and perpendicular to a plane of a surface of the gauge bar. A plurality of such blocks are arranged along the surface of the gauge bar and are appropriately positioned on the gauge .[.bas.]. .Iadd.bar .Iaddend.so that the protruding central guides are respectively received in the slots and are quite accurately spaced from each other. The width of each block is about equal to the distance between centerlines of the adjacent slots so that the edges of the blocks abut each other.

Another object of the present invention is to provide in a tufting machine, a modular member which will prearrange a plurality of gauging elements embedded therein so that they will not readily shift or change position during operation of the tufting machine.

Problems solved by technology

When building a machine, any error or tolerance in positioning these gauging elements, namely the needles, the loopers, and the reeds, may accumulate as the work progresses.

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