Unlock instant, AI-driven research and patent intelligence for your innovation.

Periodic defect detecting device and method for the same

A defect detection and periodic technology, applied in the direction of measuring devices, instruments, scientific instruments, etc., can solve problems such as inability to cope

Inactive Publication Date: 2011-04-06
JFE STEEL CORP
View PDF3 Cites 17 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, it is necessary to detect defects generated by a plurality of rollers having different diameters, but the detection method of Patent Document 3 has a problem that it cannot cope with this.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Periodic defect detecting device and method for the same
  • Periodic defect detecting device and method for the same
  • Periodic defect detecting device and method for the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0088] figure 1 It is a block diagram of the periodic defect detection apparatus of Embodiment 1. exist figure 1 Among them, 1 is a steel plate (shown in a perspective view to make the equipment placed under the steel plate easy to see), 2 is a periodic defect, 3 is a magnetizer, 4 is a magnetic sensor, and 5 is signal preprocessing with a built-in amplifier and filter circuit 6 is an A / D conversion device, 7 is a periodic defect detector, and 8 is a defect determination device.

[0089] In the steel plate 1, as the periodic defect 2 in this example, the rolling surface defect caused by the rolling roll is in the rolling direction (in the figure 1 where is the direction of travel) there are more than one. A plurality of sets of magnetizers 3 and magnetic sensors 4 face each other across the steel plate 1 and are arranged along the width direction of the steel plate 1 (the direction perpendicular to the direction in which the periodic defects are arranged). The magnetize...

Embodiment approach 2

[0121] Generally, in a defect meter, in order to improve the discrimination accuracy of the harmless part which discriminate|determines a defect, it is common to raise the resolution of a defect signal. In the present invention, as described in Embodiment 1, first, as the first stage, a process of judging whether or not a periodic component is included in the measurement signal (that is, detection of a periodic defect candidate) is performed. Next (when a periodic defect candidate is detected), as the second stage, the defect signal for determining the harmfulness of the defect is enhanced using the period and occurrence position information, and the type and degree of the defect are determined.

[0122] Phase 1: Periodic defect candidate detection (judgment of the presence or absence of periodic components)

[0123] Detection of defect candidates (step S5) based on periodic evaluation (repetition of similarity evaluation based on correlation calculation: above steps S1 to S8)...

Embodiment approach 3

[0140] exist figure 1 In the measurement of Embodiment 1, excitation is performed in the longitudinal direction, but it can also be used as Figure 7 As shown in , the sensors sensing the magnetic field in the vertical direction are arranged in the width direction and magnetized along the width direction. In this case, the magnetic flux generated by the defect has a positive and negative distribution along the width direction ( Figure 8 ). When evaluating the periodicity, in Embodiments 1 and 2, the similarity between two-dimensional regions is evaluated. However, by utilizing the magnetization in the width direction in this way, the defect signal has characteristic positive and negative peaks. Such data sampling as shown in (C) can also reduce the probability of non-detection and improve the accuracy of periodicity evaluation. Thereby, even if thinning is performed as described above, periodicity can be evaluated.

[0141] Furthermore, focus on defect signals generated ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Lengthaaaaaaaaaa
Lengthaaaaaaaaaa
Login to View More

Abstract

A periodic defect detecting device comprises a sensor (4), small area selecting means (72, 74), an evaluation index calculating means (76), set value varying means (73, 75), and a period determination means (77). The small area selecting means (76) determines positions of small areas, the area lengths of which are smaller than that of an area, so that distance intervals between adjacent small areas are all equal, in the direction of arrangement of periodic defects, and selects signals corresponding to the positions of the plurality of small areas from the sensor output. The evaluation index calculating means (76) calculates the evaluation index of the mutual similarity of the signal patterns between the plurality of signals selected by the small area selecting means. The set value varying means (73, 75) vary the positions and distance intervals of the small areas to repeat the operation processing of the small area selecting means and the evaluation index calculating means. The period determination means (77) determines the distance intervals as periods when the evaluation index is higher than a preset value. A periodic defect detecting method comprises a signal input step, a small area selecting step, an evaluation index calculating step, a set value varying step, and a period determination step.

Description

technical field [0001] The invention relates to a periodic defect detection device and method for detecting periodically generated periodic defects of strips or columns formed of metal, plastic and other materials. Background technique [0002] In a production line of a strip or a column, rollers may be used for conveying products. In the event of any failure in the manufacturing process, there is a possibility of defects in the steel sheet due to the roll. For the detection method of this defect, especially the example in the manufacturing process of thin steel plate. [0003] In the manufacturing process of thin steel sheets, periodic defects called "roll marks" may occur. The "roll mark" is caused by foreign matter adhering to the roll installed in the production line or the foreign matter caught in the roll and transferring unevenness generated by the upper roll itself on the steel sheet. Such periodic defects are caused by the transfer of unevenness produced on the r...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): G01N27/83G01N21/892
CPCG01N21/892G01N27/83G01N2021/8918G01N21/8922
Inventor 腰原敬弘加藤宏晴长栋章生
Owner JFE STEEL CORP