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Manufacturing method of complicated fine hollow sand core

A technology of hollow sand core and manufacturing method, which is applied in the direction of manufacturing tools, cores, casting and molding equipment, etc., can solve the problems of opening vent holes in fine sand cores, and achieve the effect of good technical effect.

Active Publication Date: 2013-01-16
沈阳铸研科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to solve the problem of vent holes in the fine sand core, so that this fine sand core can be applied in the manufacture of hydraulic and steam pressure accessory castings for aviation equipment with complex inner cavities

Method used

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  • Manufacturing method of complicated fine hollow sand core
  • Manufacturing method of complicated fine hollow sand core
  • Manufacturing method of complicated fine hollow sand core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A method for manufacturing complex and small hollow sand cores, specifically including the following operating requirements in sequence:

[0029] The complex fine hollow sand core is specifically a split sand core mold;

[0030] It is required to design an intermediate mold 3 in the middle of the split mold (including movable mold 1 and fixed mold 2); it is required to design a rib 4 on the intermediate mold 3 corresponding to the longitudinal axis of the sand core, and the length of the rib is required to be the same as the longitudinal axis of the sand core. The length is the same; the cross-section corresponding to the longitudinal axis position of the sand core on the middle mold is designed as a semicircular rib 4;

[0031] Manufacture the sand core mold according to the design requirements, including the intermediate mold 3;

[0032] Make two and a half sand cores; the specific operational requirements for making two and a half sand cores are: install the manufac...

Embodiment 2

[0039] The content of this embodiment is basically the same as that of Embodiment 1, and its difference mainly lies in:

[0040] 1) The design section corresponding to the longitudinal axis position of the sand core on the middle mold is an elliptical rib with a ratio of long and short diameters between (2:1) and (1:2);

[0041] 2) In the manufacturing method of the complex and small hollow sand core, before the movable mold is driven to make the movable mold and the fixed mold rejoin the mold, sand is not applied to the flat part of the exposed surface of the sand core in the fixed mold and the movable mold. The core adhesive ensures the technical effect through other existing technical means.

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Abstract

The invention relates to a manufacturing method of a complicated fine hollow sand core. The method mainly comprises the following steps of: designing a middle die in the middle of the complicated fine hollow sand core which specifically serves as a split sand core die; designing a bead at a longitudinal axis position, which corresponds to the sand core, on the middle die, wherein the length of the bead is the same as the longitudinal axial length of the sand core; manufacturing a sand core die and two half sand cores; opening the die, making the middle die and a moving die move away from a fixed die at the same time; reserving the half sand core on one side of the fixed die in a fixed die cavity; when the moving die and the middle die move away from the fixed die at the same time to a predetermined position, separating the middle die from the moving die, reserving the half sand core in the moving die in a moving die cavity and moving the middle die away; closing the dies; and opening the die to take the sand core out. The fine hollow sand core is manufactured successfully, the problem of the formation of exhaust holes on a slender sand core is well solved, the technical blank in the field is filled, a fixed thinking mode in the industry is broken through and good technical effect is achieved.

Description

technical field [0001] The invention relates to a method for manufacturing a sand core for casting, in particular to a method for manufacturing a complex fine hollow sand core. Background technique [0002] Due to the need for weight reduction and energy saving, the design of modern aviation equipment components is becoming more and more sophisticated. In many aviation hydraulic and steam pressure accessories, such as accessory casings, there are non-straight fine-pore liquid passages that need to be directly cast to deliver Fuel, hydraulic oil, lubricants and cooling media, these liquid passages are small, intertwined and complex, sealed in the casting alloy matrix. [0003] In component casting, the cavity of the casting is formed by the core. For complex inner cavities, sand cores are usually used. An exhaust channel must be made inside the sand core, because during the casting process of the casting, the sand core is heated by the molten metal and generates a large amo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/10
Inventor 冯志军闫卫平翟虎
Owner 沈阳铸研科技有限公司
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